Homemade toroid winder


[eclipsed78], built an automatic toroid winder. The drum splits in order to load the toroid. Then wire is wound on the drum, much like any other coil would be wound. The drum rotates as a slider pulls the wire off the drum, while revolving in and out of the toroid. A side tension keeps the slack out of the wire during operation. The winding coil is stepped as the drum rotates, in order to control the turns ratio. [eclipsed78] created a stepper driver from a schematic, so he could drive the motors. You can watch the winder in operation  as a series of videos. The first of which is embedded below. If you have ever needed to wind a massive toroidal transformer, this is the project for you. Continue reading “Homemade toroid winder”

Repair a Malfunctioning LCD

When most people encounter dead pixels on an LCD text display, they figure that the display is dead and they decide to scrap it. However when the LCD display on one of [Joe]’s cordless phones started to show dead rows and columns of pixels, [Joe] decided that he could fix it. With only a pencil eraser, a hot air gun, and a screwdriver (for disassembly), [Joe] was able to fix his phone’s screen in just under 10 minutes. His process involves heating the glue holding the LCD’s ribbon cable to the phones PCB with a hot air gun and using a pencil eraser to reattach segments of the ribbon cable to the PCB. If anyone here has a problem similar to [Joe]’s, be sure to check out his detailed how-to complete with step-by-step pictures.