Battery Desulfator

mini-d

Hack a Day favorite [Mikey Sklar] is back with a new project. Mini-D is a battery desulfator. If a 12V lead-acid battery sits with a voltage below 12.3V, sulfur crystals will begin to form on the lead plates. This crystal growth increases the internal resistance and eventually makes the battery unusable. A battery desulfator sends high frequency pulses through the battery to create a resonance that will break up the crystals. On a 60lb automotive battery, it will take approximately three weeks to completely desulfate. You can find schematics plus a dozen lines of code for the ATmega169 on his site. Embedded below is a video where he explains the device and other techniques like load testing.

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Capacitive Discharge Spot Welder Update

welder

It seems one of our commenters took great umbrage with [PodeCoet] not documenting his capacitive discharge cutting properly. [PodeCoet] had been waiting till he got the full spot welder working before publishing, but he’s expedited the work after all our whining. Check out his full writeup of the device in its current state. It uses a 1Farad audio cap for storage. A dsPIC monitors all of the voltage sources and regulates charging. A nice touch is the tactile switch on the electrode.

Home Power Monitoring

powermonitor

Reader [john] finished up his home power monitor over the holiday weekend. It uses a pair of current transducers clamped onto the mains. These output 0-3V and are read by the Arduino’s ADC. The Arduino averages samples over a 20 second period, calculates power used, and uploads it using an Ethernet Shield. The shield can’t do DNS lookups, so he uses a WRT54G to negotiate with the remote webserver. He admits that the system could be more accurate; it can’t detect small loads like wall warts. He also says that money could be saved by talking serial to the router instead of over ethernet. Here are the current usage charts.

You can find many power monitor projects like this in out Home Hacks category.