[Lou’s] latest tutorial details the process of turning an electric stapler into a coil gun. The stapler is the expensive part, but the rest is pretty simple. He used PVC pipe and a handful of fittings along with a few supplies you probably have kicking around your shop.
It’s surprising how perfect the Bostitch stapler (from which the parts were pulled) is for this project. The mechanism that drives the staples into your pages uses a solenoid with a rather large coil. To turn it into a coil gun you simply need to replace the core of the solenoid with a metal projectile. In the video after the break [Lou] shows us how to make a barrel onto which the coil can be mounted. From there he uses a wooden spacer to position a hunk of smooth metal from a bolt which serves as the projectile. The stapler’s original drive circuitry and trigger mechanism do the rest.