Modifying a printer for PCB fabbing


The migraine-inducing image above is the product of [Rupert Hirst]‘s attempts at home PCB fabrication. He’s using the toner transfer method – printing a circuit on a piece of transparency sheet with a laser printer, setting it on a piece of copper clad board, and sending the whole assembly through a laminator. It’s a fairly straightforward process, but if you can’t run a transparency sheet through a printer multiple times your etch resist won’t hold up too well. Of course the transparency sheet must be aligned each time it goes through the printer, so [Rupert] came up with a modification that ensures laser toner goes only where it’s supposed to.

[Rupert] picked up a Samsung ML-2165W laser printer for his PCB fab shop, but printing the same image multiple times on the same transparency sheet would result in unusable masks. This problem was fixed with a few plastic shims used to hang door frames and a card stock tray that ensures the transparency sheet goes through the printer the same way every time.

We saw [Rupert]‘s homebrew PCB fabrication process a few weeks ago when he sent in his six channel floppy drive MIDI synth. In his build video, [Rupert] demonstrated what is possibly the cleanest toner transfer PCB we’ve seen to date. You can check out his etching process in the video after the break.

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Building huge displays with LED strips

Building RGB LED displays is one of the most interesting programming and engineering challenges we see here on Hackaday. Not only do the creators of large displays and LED cubes have to deal with the power requirements of driving a whole bunch of LEDs, but there’s also the issue of getting the frame rate high enough to display video. It’s a non-trivial task, but [Paul Stoffregen] has an interesting solution. He wrote an LED strip library that can control eight meter-long LED strips that can also be used on daisy chained Teensy 3.0 microcontrollers for really large displays.

[Paul]‘s LED library works with LED strips based on the WS2811 LED controller IC. These chips are the most common controller chips for the individually controllable LED strips you can find at Adafruit or hundreds of Chinese resellers. The library requires DMA transfer to display images, so if you’re looking to build a ginormous RGB LED display, you might want to pick up a few of [Paul]‘s Teensy 3.0 boards

[Paul] also created a Processing app that takes a video file and turns it into serial data for his LED strip library. You can check out a video of this app, library, and a 60×32 RGB LED display after the break.

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