Easily 3D print mesh screens

easy-way-to-3d-print-mesh-screens

If you need a way to make openings in your project enclosures look nice just head on over to the 3D printer. In the image above [Alfred] is showing off the result of his Slic3r hack for printing mesh grills.

It’s important to note that you need to make sure you’re using Slic3r version 0.9.8. This won’t work with newer versions because starting with 0.9.9 the software will add a raft to the bottom of your design.

The grill can be in any shape you desire. It starts by modelling this outline, then extruding the edges downward the same distance as your desired mesh thickness. After importing the design file into Slic3r [Alfred] uses the support material settings to choose this honeycomb design. He then sets the fill density to zero. This means the design will not be printed at all, only the fill material, resulting in these honeycomb screens.

Slic3r’s a fantastic piece of software. Check out this interview with Slic3r’s lead developer.

Build a light following bristlebot as a way to teach science

light-following-bristlebot

[Ben Finio] designed this project as a way to get kids interested in learning about science and engineering. Is it bad that we just want to build one of our own? It’s a light following bristlebot which in itself is quite simple to build and understand. We think the platform has a lot of potential for leading to other things, like learning about microcontrollers and wireless modules to give it wireless control.

Right now it’s basically two bristlebots combined into one package. The screen capture seen above makes it hard to pick out the two toothbrush heads on either side of a battery pack. The chassis of the build is a blue mini-breadboard. The circuit that makes it follow light is the definition of simple. [Ben] uses two MOSFETs to control two vibration motors mounted on the rear corners of the chassis. The gate of each MOSFET is driven by a voltage divider which includes a photoresistor. When light on one is brighter than the other it causes the bot to turn towards to the brighter sensor. When viewing the project log above make sure to click on the tabs to see all of the available info.

This directional control seems quite good. We’ve also seen other versions which shift the weight of the bot to change direction.

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