PocketNC P5 takes desktop CNC to the 5th dimension


What do you get when you put together a husband/wife team of a machinist and mechanical engineer? If you’re [Matt and Michelle Hertel], you get a 5 axis CNC, which we think was one of the hidden gems at Maker Faire NY.

Hobby CNC machines have grown by leaps and bounds over the last few years. Nearly all these machines have been 3 axis (X,Y,Z). 5 (and more) axis machines have been around for years in the industrial world. These higher level machines never have made the jump to the hobby/home shop world.

The P5’s two extra axis allow for extremely complex parts to be created in one setup. A good example of this would be a turbine wheel. Compound curves on (and behind) each blade would make this an impossible job for a 3 axis CNC. The P5 was machining these parts all weekend at Maker Faire NY. Even more impressive is the fact that it was cutting Delrin, not wax.

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DIY High Stability Timebase Hack for ~$25. Why? Frequency Stability Matters!

DIY High Stability Timebase OCXO

If you have an old “Racal-Dana 199x” frequency counter or similar 10 MHz internally referenced gear with a poor tolerance “standard quartz crystal oscillator” or bit better “temperature compensated crystal oscillator” (TCXO) you could upgrade to a high stability timebase “oven controlled crystal oscillator” (OCXO) for under $25. [Gerry Sweeney] shares his design and fabrication instructions for a DIY OCXO circuit he made for his Racal-Dana frequency counter. We have seen [Gerry] perform a similar upgrade to his HP 53151A, however, this circuit is more generic and can be lashed up on a small section of solderable perf board.

Oven controlled oscillators keep the crystal at a stable temperature which in turn improves frequency stability. Depending on where you’re starting, adding an OCXO could improve your frequency tolerance by 1 to 3 orders of magnitude. Sure, this isn’t as good as a rubidium frequency standard build like we have seen in the past, but as [Gerry] states it is nice to have a transportable standalone frequency counter that doesn’t have to be plugged into his rubidium frequency standard.

[Gerry’s] instructions, schematics and datasheets can be used to upgrade any lab gear which depends on a simple 10 MHz reference (crystal or TXCO). He purchased the OCXO off eBay for about $20 — it might be very old, yet we are assured they get more stable with age. Many OCXO’s require 5 V, 12 V or 24 V so your gear needs to accommodate the correct voltage and current load. To calibrate the OCXO you need a temperature stable variable voltage reference that can be adjusted from 1 to 4 volts. The MAX6198A he had on hand fit the bill at 5 ppm/°C temperature coefficient. Also of importance was to keep the voltage reference and trim pot just above the oven for added temperature stability as well as removing any heat transfer through the mounting screw.

You can watch the video and get more details after the break.

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World Maker Faire: 3D printed tower defense


Going to the World Maker Faire isn’t all fun and games; sometimes you have to suck it up, pay $130 in cab fare, buy $7 Heinekens, and crash the super not-so-secret after party.  While the company was fantastic, one of the more exciting interactions was [Jim Rodda]‘s Seej, a tower-defense-ish game constructed entirely of 3D printed weapons, flags, and blocks.

The goal of the game is simple: Each player gets a Seej engine, some blocks, a few pennies, and three flags. The first person to topple all three flags with ballistic pennies is declared the winner. The Seej engines aren’t just limited to the red and black catapults shown above; there are plans for a ballista available, and we’re sure someone will add a 3D printed trebuchet the the arsenal at some point. We’ve seen at least one example floating around the web.

In all honesty, this game is really fun and well worth the frustration experienced by a pitiable bartender who I hope was tipped well for the night.

Guest Rant: Ham Radio — Hackers’ Paradise


Editor’s Note: This is a guest post written by [Bill Meara]

The suits at Hack-a-Day reached out to SolderSmoke HQ and asked me to send in a few words about why their readers should take a fresh look at ham radio. Here goes:

First, realize that today’s ham radio represents a tremendous opportunity for technical exploration and adventure. How about building a station (and software) that will allow you to communicate by bouncing digital signals off the moon? How about developing a new modulation scheme to send packets not down the fiber optic network, but around the world via the ionosphere, or via ham radio’s fleet of satellites? How about bouncing your packets off the trails left by meteors? This is not your grandfather’s ham radio.

You can meet some amazing people in this hobby: Using a very hacked-together radio station (my antenna was made from scrap lumber and copper refrigerator tubing) I’ve spoken to astronaut hams on space stations. Our “low power, slow signal” group includes a ham named Joe Taylor. Joe is a radio astronomer who won the Nobel Prize for Physics. He’s now putting his software skills to use in the development of below-the-noise receiving systems for ham radio. Join me after the break for more on the topic. [Read more...]

Homebuilt 30kV High Voltage Power Supply

rimstarorg 30kV power supply

If you have need for 30,000 volts to launch your ionocraft (lifter) or power other DIY projects then shuttle over to RimstarOrg’s YouTube channel and checkout [Steven Dufresne’s] homebuilt 30kV power supply. The construction details that [Steven] includes in his videos are always amazing, especially for visual learners. If you prefer text over video he was kind enough to share a schematic and full write up at rimstar.org.

The power supply can be configured for 1.2kV – 4.6kV or 4kV – 30kV at the output while requiring 0-24V DC at the input. In the video [Steven] tries two power supplies. His homemade DC bench power supply at 8V and 2.5A and also a laptop power supply rated at 20V 1.8A DC. A couple of common 2N3055 power transistors, proper wattage resistors, a flyback transformer and a high voltage tripler is about all you’ll need to scrounge up. The flyback transformer can be found in old CRT type televisions, and he does go into details on rewinding the primary for this build. The high voltage tripler [Steven] references might be a bit harder to source. He lists a few alternates for the tripler but even those are scarce: NTE 521, Siemens 76-1 N094, 1895-641-045. There are lots of voltage multiplier details in the wild, but keep in mind this tripler needs to operate up to 30kV.

Join us after the break to watch the video and for a little advice from Mr. Safety.

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OpenFuge: an open-source centrifuge


Biohackers, fire up your laser cutters. [CopabX] has developed OpenFuge: a (relatively) low-cost, open-source centrifuge from powerful hobby electronic components. If you thought the VCR centrifuge wasn’t impressive, trolls be damned– OpenFuge can crank out 9000 RPM and claims it’s capable of an impressive 6000 G’s. [CopabX] also worked in adjustable speed and power, setting time durations, and an LCD to display live RPM and countdown stats.

And it’s portable. Four 18650 lithium cells plug into the back, making this centrifuge a truly unique little build. The muscle comes from a DC outrunner brushless motor similar to the ones that can blast you around on a skateboard but with one key difference; an emphasis on RPMs over torque. We’re not sure exactly which motor is pictured, but one suggestion on the bill of materials boasts a 6000 KV rating, and despite inevitable losses, that’s blazing fast at nearly 15V.

You’ll want to see the demonstration video after the break, but also make time to swing by Thingiverse for schematics and recommended parts.

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Sound blimp makes camera quieter and waterproof


The D-SLR “crunch” sound can be pretty satisfying. Your camera has moving parts and those cell-phone amateurs can eat your shutter actuation. If you’re a professional photographer behind the scenes on a sound stage or at any film shoot, however, your mirror slapping around is loud enough to get you kicked off the set. [Dan Tábar] needed his D800 to keep it down, so he made his own sound blimp to suppress the noise. As an added bonus, it turns out the case is waterproof, too!

[Dan] got the idea from a fellow photographer who was using a prefab Jacobson blimp to snap pictures in sound-sensitive environments. Not wanting to spend $1000, he looked for a DIY alternative. This build uses a Pelican case to house the body of the camera and interchangeable extension tubes to cover lenses of various sizes. [Dan] took measurements and test-fit a paper cutout of his D800 before carving holes into the Pelican case with a Dremel tool. One side got a circular hole for the extension tubes, while the other received a rectangular cut for the camera’s LCD screen and a smaller circle for the viewfinder.

Lexan serves as a window for all of the open ends: LCD, viewfinder, and the lens. [Dan] snaps pictures with a wireless trigger, saving him the trouble of drilling another hole. You can hear the D800 before and after noise reduction in a video after the break, along with a second video of [Dan] trying out some underwater shots. If you’d rather take a trip back in time, there’s always the 3D printed pinhole camera from last week.

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