Day: March 2, 2017

Origin Of Wireless Security: The Marconi Radio Hack Of 1903

March 2, 2017 by 33 Comments

The place is the historic lecture theater of the Royal Institution in London. The date is the 4th of June 1903, and the inventor, Guglielmo Marconi, is about to demonstrate his new wireless system, which he claims can securely send messages over a long distance, without interference by tuning the signal.

The inventor himself was over 300 miles away in Cornwall, preparing to send the messages to his colleague Professor Fleming in the theater. Towards the end of Professor Flemings lecture, the receiver sparks into life, and the morse code printer started printing out one word repeatedly: “Rats”. It then spelled out an insulting limerick: “There was a young man from Italy, who diddled the public quite prettily”. Marconi’s supposedly secure system had been hacked.

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Making A Mega LED Desk

March 2, 2017 by 37 Comments

Few things beat a sturdy, home-built desk — especially when it’s jam-packed with over 1200 WS2812 LEDs.

[nolobot] and his bother struggled with setting up and squaring-off the t-slotted, extruded aluminium frame which makes up the desk. He recommends practicing with a smaller frame for anyone else attempting a similar build. The surface of the desk has a few inches between the polycarbonate top and the 1/4″ plywood painted black serving as the substrate for the LEDs. Those LEDs come in strip form but still required several hundred solders, and wiring headaches in an attempt to make future upgrades manageable. Dozens of support bolts with adjustable feet support the desk surface throughout. These all had to be individually adjusted and can be made out if you look closely at the demo videos.

An Arduino Mega controls the LEDs with the help of the FastLED library. Custom code was necessary because one of the major issues [nolobot] faced was the power draw. 1200 LEDs at 5V draw quite a bit of current, so the LEDs were coded to peak at about 50% brightness. The matrix was split into different banks, while also limiting the 40A PSU to only 15A.

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Unique Planetary Gearbox Can Be Custom Printed For Steppers

March 2, 2017 by 44 Comments

Stepper motors are a staple in all sorts of projects, but it’s often the case that a gearbox is needed, especially for applications like the linear drives in CNC machines and 3D printers. In those mechanisms, a high-torque, low backlash gearbox might be just the thing, and a 3D printable split planetary harmonic drive for the popular NEMA 17 motors would be even better.

Right up front, we’ll say that we’re skeptical that any plastic gearbox can stay as backlash free as [SirekSBurom] claims his creation is. But we can see the benefits of the design, and it has some nice features. First off, of course, is that it’s entirely 3D printed, except for a few screws. That it mates perfectly with a NEMA 17 motor is a really nice feature, too, and with the design up on Thingiverse it shouldn’t be too tough to scale it up and down accordingly. The videos below show you the theory: the stepper drives a sun gear with two planet gears orbiting, each of which engages a fixed ring of 56 teeth, and an output ring of 58 teeth. Each revolution of the planets around the fixed ring rotates the output ring by one tooth, leading to almost 100:1 reduction.

We think the ‘harmonic’ designation on this gearbox is a little of a misnomer, since the defining feature of a harmonic drive seems to be the periodic deformation of a flex spline, as we saw in this 3D-printed strain wave gear. But we see the resemblance to a harmonic drive, and we’ll admit this beastie is a little hard to hang a name tag on. Whatever you call it, it’s pretty cool and could be a handy tool for all kinds of builds.

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