3D Printer Streaming Solution Unlocks Webcam Features

April 20, 2024 by 7 Comments

While 3D printer hardware has come along way in the past decade and a half, the real development has been in the software. Open source slicers are constantly improving, and OctoPrint can turn even the most basic of printers into a network-connected powerhouse. But despite all these improvements, there’s still certain combinations of hardware that require a bit of manual work.

[Reticulated] wanted an easy way to monitor his prints over streaming video, but didn’t have any of the cameras that are supported by OctoPrint. Of course he could just point a cheap network-connected camera at the printer and be done with it, but he was looking for a bit better integration than that. In the process, he demonstrates how to unlock some features hidden in inexpensive webcams.

He set about building something that wouldn’t require buying more equipment or overloading the limited hardware responsible for the actual printing. A few of his existing cameras have RTMP support, which allows a fairly straightforward setup with YouTube Live once Monaserver is set up to handle the RTMP feeds from the cameras and OBS Studio is configured to stream it out to YouTube. Using the OctoPrint API, he was able to pull data such as the current extruder temperature and overlay it on the video.

One of the other interesting parts of this build is that not all of [Reticulated]’s cameras have built-in RTMP support but following this guide he was able to get more of them working with this setup than otherwise would have had this capability by default. Even beyond 3D printing, this is an excellent guide (and tip) for getting a quick live stream going for whatever reason. For anything more mobile than a working 3D printer, though, you might want to look at taking your streaming setup mobile instead.

A Bend Sensor Developed With 3D Printer Filament

April 13, 2024 by 6 Comments

PhD students spend their time pursuing whatever general paths their supervisor has given them, and if they are lucky, it yields enough solid data to finally write a thesis without tearing their hair out. Sometimes along the way they result in discoveries with immediate application outside academia, and so it was for [Paul Bupe Jr.], whose work resulted in a rather elegant and simple bend sensor.

The original research came when shining light along flexible media, including a piece of transparent 3D printer filament. He noticed that when the filament was bent at a point that it was covered by a piece of electrical tape there was a reduction in transmission, and from this he was able to repeat the effect with a piece of pipe over a narrow air gap in the medium.

Putting these at regular intervals and measuring the transmission for light sent along it, he could then detect a bend. Take three filaments with  the air-gap-pipe sensors spaced to form a Gray code, and he could digitally read the location.

He appears to be developing this discovery into a product. We’re not sure which is likely to be more stress, writing up his thesis, or surviving a small start-up, so we wish him luck.

3D Printer Hot Off The Griddle

April 5, 2024 by 9 Comments

If you look at [Proper Printing’s] latest video — see below — you’ll immediately get the idea behind his latest printer. There are two heads on two separate gantries, which, of course, opens up many possibilities. But when you think you’ve seen enough, you find out the heated bed is a kitchen griddle, and… well, for us, we had to keep watching.

The heated bed idea was interesting, although the flatness left something to be desired. While it is a simple idea, getting the two gantries to move reliably across the hotbed griddle took a lot of parts and a careful design. We wonder how evenly the griddle heats — ours definitely has hot spots when we cook with it.

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Wear Testing Different 3D Printer Filaments

April 2, 2024 by 5 Comments

Over the couple of decades or so since it started to be available at an affordable level, 3D printing has revolutionized the process of making custom objects. But as anyone with a 3D printer will know, sometimes the materials don’t quite live up to the application. There is a huge variety of available filaments to help make better prints, but which one really is the most hard-wearing? [My Tech Fun] set out to measure the resistance to wear of a variety of different 3D printed materials.

The test takes a standard print made across a variety of different materials, and several of each using different manufacturers’ offerings. These are then put on a test rig that moves backward and forward twice a second, with the test piece rubbing against a steel shaft under pressure from a 2.5 kg weight.

As might be expected, the common and cheap PLA performed the worst while PETG, PA, and TPU performed the best. But for us the interesting part comes in the variance between brands; the best PLA sample outperforms the worst ABS and nearly equals the worst of the PETG. Proof that maybe you do get what you pay for.

The whole test is well worth a watch, and if you 3D print anything that might be subjected to mechanical stress you should find it to be of interest. If comparing filaments is something you’d like to see more of, we’ve featured some tests before.

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Fire Up The 3D Printer And Build Yourself A Spiderbot

April 1, 2024 by 12 Comments

Robots are cool, so check out [Atlin Anderson]’s Spiderbot (video, embedded below) which can be made with 3D printed parts, hobby servos, and ESP32-CAM module for control and a first-person view. Looking for a new project? All of the design details are shared online if you’d like to make a hexapod of your own.

We like the effort [Atlin] put into minimizing hardware fasteners in the design of the 3D-printed parts, and aiming for a modular concept that leaves things open for expansion or modification. There’s plenty of room in the chassis for more hardware, with a convenient peg system for snap-fitting assemblies.

Control is done wirelessly via a mobile phone with an app created using the MIT App Inventor, a fantastic tool that is still going strong as a capable and accessible way to make an Android app.

As for the ESP32-CAM module that drives it all, it is a great piece of hardware with capabilities that are leveraged very nicely here. We’ve seen other projects make good use of it as well, from this 1/64 scale micro RC car to an oddball tripod camera robot.

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Glow Plug Turned Metal-Capable 3D Printer Hotend

March 15, 2024 by 37 Comments

At this point, most readers will be familiar with fused deposition modeling (FDM) 3D printers, and how a plastic filament is pushed through a heater and deposited as liquid through a nozzle. Most of us also know that there are a huge variety of materials that can be FDM printed, but there’s one which perhaps evades us: you can’t load a spool of metal wire into your printer and print in metal, or at least you can’t yet. It’s something [Rotoforge] is working on, with a project to make a hot end that can melt metal. Their starting point is a ceramic diesel engine glow plug, from which they expect 1300 C (2372 F).

The video below the break deals with the process of converting the glow plug, which mostly means stripping off the metal parts which make it a glow plug, and then delicately EDM drilling a hole through its ceramic tip. The video is well worth a watch for the in-depth examination of how they evolved the means to do this.

Sadly they aren’t at the point of printing metal with this thing, but we think the current progress is impressive enough to have a good chance of working. Definitely one to watch.

Previous metal 3D printers we’ve featured have often used a MIG welder.

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EasyThreed K9: The Value In A €72 AliExpress FDM 3D Printer

February 12, 2024 by 27 Comments

The hot end of the EasyThreed K9 is actually pretty nifty. (Credit: [Thomas Sanladerer])
The hot end of the EasyThreed K9 is actually pretty nifty. (Credit: [Thomas Sanladerer])
Recently, [Thomas Sanladerer] bought an EasyThreed K9 off AliExpress for a mere €72, netting him an FDM printer with a 10 x 10 x 10 cm build volume. The build plate is unheated, with optional upgrade, and there is no display to interact with the device: just a big multi-function ‘play’ button and five smaller buttons that direct the print head to preset locations above the build plate to allow for build plate leveling using the knobs on each corner. There’s also a ‘home’ button on the back for homing the print head, which pretty much completes the user interface. As the printer comes in a rather small box, the first step is to assemble the parts into something resembling a 3D printer.

What follows is both a mixture of wonder and horror, as the plastic build quality is everything but convincing, while at the same time, the self-contained nature of each of the three axes of the cantilevered design makes for very easy assembly. The print head has a nifty flip-up cover for easy access to the hot end, which makes the best of the anemic 24-watt power supply for the entire printer. A cooling fan with an air duct even provides part cooling, making this print head a contender for the ‘cheap but not terrible’ category. You can check out his full video review below.

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