Laser Exposing PCBs With A Blu-Ray Laser

July 14, 2017 by Jenny List 24 Comments

For those of us whose introduction to PCB making came decades ago and who share fond memories of permanent markers and crêpe paper sticky tape, the array of techniques available to PCB artists of today seem nothing short of magical. Toner transfer and peroxide etchant mixtures might seem run-of-the-mill to many readers, but even they are streets ahead of their predecessors from times past.

Photographic exposure of etch-resist coating has traditionally been performed with a UV lamp through a sheet of acetate film, but there is no reason why that should be the only way it can be performed. There have been plenty of projects using lasers or LEDs to draw a PCB design onto the coating as a raster, and a rather nice example from [Terje Io] using a Blu-Ray laser diode is the subject of the video below the break.

The diode is mounted on a gantry with a THK KR33 linear actuator that he tells us was unsuitable for his CNC mill due to backlash. This gives a claimed 1200 dpi resolution, over a 100 mm x 160 mm exposure area. Software is provided in a GitHub repository, taking a PNG image exported through a PDF printer. And since it’s got a UV laser, it can be used in a second pass to process UV-responsive soldermask film. ([Terje] cheats and uses a separate CNC mill to drill out the holes.) The result looks great.

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Blu-ray Laser Plotter Writes On Glow-in-the-dark Screen

April 6, 2011 by Mike Szczys 17 Comments

This laser display is persistent thanks to a glow-in-the-dark screen. [Daniel] built it using a Blu-ray laser diode. As the laser dot traverses the screen, it charges the phosphors in the glow material, which stay charged long enough to show a full image.

The laser head is simple enough, two servo motors allow for X and Y axis control. A Micro Maestro 6-channel USB servo controller from Pololu drives the motors, and switches the diode on and off. This board offers .NET control, which [Daniel] uses to feed the graphics data to the unit. Check out the video demonstration below the fold to see a few different images being plotted. It’s shot using a night-vision camera so that you can really see where the laser dot is on the display. It takes time to charge the glow material so speeding up the plotting process could actually reduce the persistent image quality.

This is yet another project that makes you use those geometry and trigonometry skills.

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Blu-Ray Laser Keychain

June 25, 2009 by Zach Banks 56 Comments

blu-ray-laser

[Jay] hacked a Blu-Ray laser diode into a keychain enclosure. He found a heavy brass keychain light from Lowe’s and stuffed the diode and a larger battery inside. The existing batteries weren’t powerful enough, so he drilled out the endcap to fit a 200mAh 3.6v lithium battery inside. He also modded the power button to only momentarily turn on the diode. With the larger battery, the laser can run for about an hour between charges. In addition to a Blu-Ray lasers, he also has versions with a 200mW red diode.

Related: Laser projector zippo

Laser Scanning Microscope Built With Blu-ray Parts

December 23, 2022 by Lewin Day 14 Comments

Laser scanning microscopes are useful for all kinds of tiny investigations. As it turns out, you can build one using parts salvaged from a Blu-ray player, as demonstrated by [Doctor Volt].

The trick is repurposing the optical pickup unit that is typically used to read optical discs. In particular, the build relies on the photodiodes that are usually used to compute focus error when tracking a disc. To turn this into a laser scanning microscope, the optical pickup is fitted to a 3D printed assembly that can slew it linearly for imaging purposes.

Meanwhile, the Blu-ray player’s hardware is repurposed to create a sample tray that slews on the orthogonal axis for full X-Y control. An ESP32 is then charged with running motion control and the laser. It also captures signals from the photodiodes and sends them to a computer for collation and display.

[Doctor Volt] demonstrates the microscope by imaging a small fabric fragment. The scanned area covers less than 1 mm x 1 mm, with a resolution of 127 x 127, though this could be improved with finer pitch on the slew mechanisms.

While it’s hardly what we’d call a beginner’s project, this technique still looks a lot more approachable than building your own scanning electron microscope.

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Reverse Engineering A Blu-ray Drive For Laser Graffiti

October 30, 2014 by Brian Benchoff 30 Comments

There’s a whole lot of interesting mechanics, optics, and electronics inside a Blu-ray drive, and [scanlime] a.k.a. [Micah Scott] thinks those bits can be reused for some interesting project. [Micah] is reverse engineering one of these drives, with the goal of turning it into a source of cheap, open source holograms and laser installations – something these devices were never meant to do. This means reverse engineering the 3 CPUs inside an external Blu-ray drive, making sense of the firmware, and making this drive do whatever [Micah] wants.

When the idea of reverse engineering a Blu-ray drive struck [Micah], she hopped on Amazon and found the most popular drive out there. It turns out, this is an excellent drive to reverse engineer – there are multiple firmware updates for this drive, an excellent source for the raw data that would be required to reverse engineer it.

[Micah]’s first effort to reverse engineer the drive seems a little bit odd; she turned the firmware image into a black and white graphic. Figuring out exactly what’s happening in the firmware with that is a fool’s errand, but by looking at the pure black and pure white parts of the graphic, [Micah] was able guess where the bootloader was, and how the firmware image is segmented. In other parts of the code, [Micah] saw thing vertical lines she recognized as ARM code. In another section, thin horizontal black bands revealed code for an 8051. These lines are only a product of how each architecture accesses code, and really only something [Micah] recognizes from doing this a few times before.

The current state of the project is a backdoor that is able to upload new firmware to the drive. It’s in no way a complete project; only the memory for the ARM processor is running new code, and [Micah] still has no idea what’s going on inside some of the other chips. Still, it’s a start, and the beginning of an open source firmware for a Blu-ray drive.

While [Micah] want’s to use these Blu-ray drives for laser graffiti, there are a number of other slightly more useful reasons for the build. With a DVD drive, you can hold a red blood cell in suspension, or use the laser inside to make graphene. Video below.

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Blu-ray Microscope Uses Blood Cells As Lenses

April 22, 2022 by Anne Ogborn 12 Comments

When you think of high-throughput ptychographic cytometry (wait, you do think about high throughput ptychographic cytometry, right?) does it bring to mind something you can hack together from an old Blu-ray player, an Arduino, and, er, some blood? Apparently so for [Shaowei Jiang] and some of his buddies in this ACS Sensors Article.

For those of you who haven’t had a paper accepted by the American Chemical Society, we should probably clarify things a bit. Ptychography is a computational method of microscopic imaging, and cytometry has to do with measuring the characteristics of cells. Obviously.

This is definitely what science looks like.

Anyway, if you shoot a laser through a sample, it diffracts. If you then move the sample slightly, the diffraction pattern shifts. If you capture the diffraction pattern in each position with a CCD sensor, you can reconstruct the shape of the sample using breathtaking amounts of math.

One hitch – the CCD sensor needs a bunch of tiny lenses, and by tiny we mean six to eight microns. Red blood cells are just that size, and they’re lens shaped. So the researcher puts a drop of their own blood on the surface of the CCD and covers it with a bit of polyvinyl film, leaving a bit of CCD bloodless for reference. There’s an absolutely wild video of it in action here.

Don’t have a Blu-ray player handy? We’ve recently covered a promising attempt at building a homebrew scanning electron microscope which might be more your speed. It doesn’t even require any bodily fluids.

[Thanks jhart99]

Hackaday Podcast 161: Laser Lithography, Centurion Hard Drive, And Mad BGA Soldering

March 25, 2022 by Dan Maloney No comments

Join Hackaday Editor-in-Chief Elliot Williams and Staff Writer Dan Maloney for an audio tour of the week’s top stories and best hacks. We’ll look at squeezing the most out of a coin cell, taking the first steps towards DIY MEMS fabrication, and seeing if there’s any chance that an 80’s-vintage minicomputer might ride again. How small is too small when it comes to chip packages? We’ll find out, and discover the new spectator sport of microsoldering while we’re at it. Find out what’s involved in getting a real dead-tree book published, and watch a hacker take revenge on a proprietary memory format — and a continuous glucose monitor, too.

Or Direct Download, like you’ve got something to prove!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!