Wear Testing Different 3D Printer Filaments

April 2, 2024 by Jenny List 5 Comments

Over the couple of decades or so since it started to be available at an affordable level, 3D printing has revolutionized the process of making custom objects. But as anyone with a 3D printer will know, sometimes the materials don’t quite live up to the application. There is a huge variety of available filaments to help make better prints, but which one really is the most hard-wearing? [My Tech Fun] set out to measure the resistance to wear of a variety of different 3D printed materials.

The test takes a standard print made across a variety of different materials, and several of each using different manufacturers’ offerings. These are then put on a test rig that moves backward and forward twice a second, with the test piece rubbing against a steel shaft under pressure from a 2.5 kg weight.

As might be expected, the common and cheap PLA performed the worst while PETG, PA, and TPU performed the best. But for us the interesting part comes in the variance between brands; the best PLA sample outperforms the worst ABS and nearly equals the worst of the PETG. Proof that maybe you do get what you pay for.

The whole test is well worth a watch, and if you 3D print anything that might be subjected to mechanical stress you should find it to be of interest. If comparing filaments is something you’d like to see more of, we’ve featured some tests before.

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3D Printing With (Ersatz) Moon Dust

March 27, 2024 by Al Williams 29 Comments

When the people of Earth set up bases on the moon, you can imagine that 3D printing will be a key enabling technology. Of course, you could ship plastic or other filament at great cost. But what if you could print with something you can already find on the moon? Like moon dust. NASA thinks it is possible and has been doing tests on doing just that. Now [Virtual Foundry] wants to let you have a shot at trying it yourself. It doesn’t really contain moon dust, but their Basalt Moon Dust Filamet has a similar composition. You can see a video about the material below.

It isn’t cheap, but it is probably cheaper than going up there to get some yourself. At least for now. The company is known for making PLA with various metal and ceramic materials. Like their other filaments, you print it more or less like PLA, although you need a large hardened nozzle, and they suggest a prewarmer to heat the filament before going to the hot end.

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3D Printing Real Wood With Just Cellulose And Lignin

March 27, 2024 by Maya Posch 23 Comments

Although the components of wood – cellulose and lignin – are exceedingly cheap and plentiful, combining these into a wood-like structure is not straightforward, despite many attempts to make these components somehow self-assemble. A recent attempt by [MD Shajedul Hoque Thakur] and colleagues as published in Science Advances now may have come closest to 3D printing literal wood using cellulose and lignin ink, using direct ink writing (DIW) as additive manufacturing method.

Microstructures of 3D-printed wood after printing and post-printing operations. (Credit: Thakur et al., 2024) — Microstructures of 3D printed wood after printing and post-printing operations. (Credit: Thakur et al., 2024)

This water-based ink was created by mixing TOCN (tempo-oxidized cellulose nanofiber), a 10.6 wt % aqueous CNC (cellulose nanocrystals) and lignin in a 15:142:10 ratio, giving it roughly the viscosity of clay. The purpose of having both TOCNs and CNCs is to replicate the crystalline and amorphous cellulose elements of wood-based cellulose.

This ink was printed from a syringe head (SDS-60) installed in a Hyrel 3D Engine HR 3D printer. This printer is much like your average FDM printer, just targeting bioprinting and a wide range of heads to print and handle various attachments in a laboratory setting. The ink was extruded into specific shapes that were either freeze dried to get rid of the liquid component, or additionally also heated (at 180°C), with a third set of samples put into a hot press. These additional steps seem to promote the binding of the lignin and create a more durable result.

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It’s Never Been Easier To Build A WiFi-Controlled RC Car

March 24, 2024 by Lewin Day 14 Comments

Today, wireless-enabled microcontrollers are everywhere and can be had for just a few bucks. You can use them to build all kinds of connected projects more cheaply than ever before. [ROBO HUB] demonstrates this well with an incredibly simple WiFi-controlled RC car build.

The build is based around an NodeMCU ESP8266 microcontroller, paired with an L293D motor driver. This lets the microcontroller drive brushed DC motors for differential drive. Power is courtesy of three 18650 lithium-ion batteries. These parts are assembled into a 3D-printed car of sorts with four wheels. The drivetrain is rather odd, with gear motors installed on the two front wheels, and simple brushed DC motors installed on the two rear wheels. The motors on each side are paired together so the vehicle has tank-style steering.

Meanwhile, the ESP8266 is programmed so it can be controlled via a smartphone app. The touchscreen controls are not as elegant as toy RC cars of years past, but it’s pretty good for a cheap DIY build.

It’s a fairly simple project and one that any high-school student could follow along to learn something. Projects like these can be a great way to learn about everything from mechanics to electronics and even basic programming. It may not be complicated, but that makes it a great learning tool. We see a ton of projects like this on the regular, and every time they’re built, somebody is picking up some new skills.

We’ve been talking about WiFi-controlled RC cars for a long time. Way back when it was nowhere near this easy. Video after the break. Continue reading “It’s Never Been Easier To Build A WiFi-Controlled RC Car” →

Building A Tribute Version Of Mattel’s VertiBird Toy

March 23, 2024 by Lewin Day 8 Comments

Mattel had a ton of hit toys in the 20th century. In the early 1970s, the VertiBird was one of them, letting kids pretend to fly a helicopter in circles on their loungeroom floor. An original VertiBird can be hard to come by these days, but what if you could make your own? Well, [Gord Payne] did just that!

The design of the VertiBird is simple enough that it’s easy to replicate with a 3D printer. It features a helicopter on a rod that spins around a central base. The helicopter itself has a rotor powered by a motor, with variable speed control to vary the lift it produces. The helicopter’s flight can be controlled in a circular path around the base using throttle and pitch controls. [Gord’s] build was inspired by an earlier replica from [Luke J Barker] and borrows some parts from it, too. However, this build uses an ATTiny85 microcontroller to control the helicopter’s tilt and direction with the aid of a servo.

It’s great to see this classic toy recreated from scratch, particularly given the enormous cost of original sets these days. It’s also great fun to watch [Gord] execute an aerial rescue with the toy, too. Video after the break.

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YouTuber Builds Onewheel With Tracks Instead And It’s Not Great

March 22, 2024 by Lewin Day 15 Comments

The one-wheel is a triumph of modern sensor and control technology. That made it possible to sense the acceleration and position of a platform with a single wheel, and to control that single wheel to keep the platform stable and level, even in motion. [RCLifeOn] has now taken that same concept and made it more hilarious by swapping out the wheel for a track.

The original idea was to build an electric snowboard, which worked just okay. Then, it morphed into a tank-based one-wheel instead. It’s a bit silly on the face of it, because a track is more stable than a wheel. That’s because instead of balancing on a small flattened spot of a tire, it’s got a wider, flatter footprint. But that means there’s no real need for balancing control as the track is statically stable.

The 3D-printed track assembly is driven by a powerful brushless motor via a gear drive for additional torque. Riding it is difficult on 48-volt power as it easily throws [RCLifeOn] off the board with its raw torque. At 24 volts, however, it was just barely ridable with some practice. But it was ultimately pretty terrible. It was either not moving at all, or jerking so hard that it was impossible to stay on the thing.

We’d like to see this concept tried again, perhaps with a rubber track and a more refined controller. Video after the break.

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A Binary Version Of The Enigma Machine

March 21, 2024 by Lewin Day 11 Comments

The Enigma machine is the most well-known encryption tool used by German forces in World War II, mostly because it was so famously cracked by the Allies to great effect. Like many hackers, [christofer.jh] was intrigued by the design of the Enigma, and felt compelled to build a binary version of his own design.

The original Enigma machine was designed to scramble the 26 letters in the Latin alphabet. This design is altogether simpler. Instead of 26 letters, it will scramble 1s and 0s of binary code based on the initial settings of the scrambler rings.

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