What do you do when you have a 10-gallon brew kettle (or any other stainless steel or aluminium thing) with no volume markings (or Hack a Day logos)? If you’re [Itsgus], you use science to etch some markings with a few household items and a 9V and you call it a day.
[Itsgus] used 1/4c vinegar and 1/4tsp of salt to form an electro-etchant and applied it with a Q-tip connected to the negative terminal of a 9V. He used tape to connect a wire between the positive terminal and the kettle. The vinegar dissolves the salt, creating negatively charged ions. Connected correctly to a 9V, the process removes metal where the current flows. If you were to connect it in reverse, you would add a small amount of metal.
The process only takes a few seconds. When the etchant starts to sizzle and bubble, Bob’s your uncle. Even though the stainless steel’s natural coat re-oxidizes over the etches, you should probably wash that thing before you brew. If you prefer adding metal to removing it, try electroplating copper on the cheap.
[Badmonky] was facing a life crisis. How could he enjoy the hard-to-find German beers from his homeland while living in Princeton, New Jersey? Sure, you can find many good imports if you try, but that may come at a hefty price. Plus, the lesser known beers are completely unavailable in the States. Of course the solution is to import them himself after each trip home. He just needed a way to get as much beer on a plane as he possibly could.
We’d have no problem walking down the aisle with a couple of cases of cold ones, but let’s be honest here. Security won’t even let you on the plane with a bottle of water these days much less a case of tallboys. [Badmonky] hacked together this custom carrier so that it could be checked as luggage while protecting the frothy goodness. Two limiting factors to consider are size and weight. He started with the latter, calculating that 24 bottles would remain under his 50 pound limit. From there he selected a sports bag and picked up sheets of foam which were perforated using a hole saw. Alas the size constraint forced him to leave three of the (now empty?) vessels behind.
The bottles ride upside down and made the international voyage without incident. In retrospect he would have picked a roller-bag as this thing is hard on your shoulder after a trip through the airport and the public transit ride home.
The real question in our mind: why didn’t he check a keg?
Looking for a fun weekend project? How about making your very own kegerator for about $100? Well, minus the keg of course.
First you’ll need a run of the mill mini-bar fridge. These can be had for free if you prowl student neighborhoods at the end of a semester; it’s amazing what you can find being thrown out. Next you’ll have to modify it a bit: remove the shelving and pop a hole in the top. The trickiest part is building the top out of wood, although [jypuckett] shows us that it’s really not that difficult, and wood stain is your friend!
The most expensive part of the build is probably going to be the fittings, hoses, and tap, but that’s a small price to pay for your very own kegerator.
While it’s not quite as fancy as this over-engineered kegerator, the six-tap freezer chest kegerator, or as vintage as this 1950’s General Electric
fridge kegerator, it is a great example of making one for cheap, that works, and looks good.
It also raises the question: if it’s this easy to make, why haven’t you made one yet?!
Here’s a skill we should all probably have for after the apocalypse—the ability to build a cheap peristaltic pump that can transport highly viscous fluids, chunky fluids, or just plain water from point A to point B with no priming necessary. That’s exactly what [Jack Ruby] has done with some fairly common items.
He started with a springform cake pan from a thrift store, the kind where the bottom drops out like that centripetal force ride at the carnival. He’s using 2″ casters from Harbor Freight mounted to a block of wood. The casters go round and squeeze fluid through the hose, which is a nice length of heat-resistant silicone from a local homebrew shop. He’s currently using a drill to run the pump, but intends to attach a motor in the future.
[Jack]’s write-up is very thorough and amusing. Stick around to see the pump in action as well as a complete tour. You can also pump colored goo if you’re out of beer materials.
Continue reading “Peristaltic Pump Moves Fluids Uphill Both Ways”
[the_meatloaf] just put the final touches on his fully automated beer brewing machine using an Arduino.
The project was part of his computer engineering degree, and it took [the_meatloaf] and two mechanical engineer friends a year to design and build the entire system from scratch. An Arduino Mega with a 4-button interface allows you to program, save, load, rename, and run up to 26 different recipes saved to the EEPROM.
An automated system like this removes most of the guesswork from an otherwise complex brewing process. The machine starts by heating the water in the first keg using a 2000W heating element, after which the water transfers into the mash vessel via servo valves, where it’s stirred by a mixing motor. The machine then drains the wort (the resulting liquid after mashing) and sparges (adds more water to the mash tun) the grains as programmed: thanks, [Chris,] for clarification! The wort is brought to a boil for the programmed amount of time, while a servo-controlled “hopper” automatically adds the hops. Finally, a counter-flow heat exchanger rapidly cools the solution to room temperature using ice water, then dispenses the solution for fermentation.
Though [the_meatloaf’s] biggest project to date was quite the accomplishment, he unfortunately won’t get to enjoy it. The sponsors who covered the $1000 budget reclaimed the machine. Drat.
When [Joey] decided to build a kegerator, he didn’t skimp. No commercial unit or simple kit would do. [Joey] wanted complete temperature monitoring, with a tap on the kegerator itself and a cooled tap remotely mounted at his bar. He started with a box freezer, which was a bit short for his purposes. Not a problem, as [Joey] cut an extended collar for the freezer from HDPE on his shopbot. The new collar gives mounting points for the beer lines, gas lines, as well as all the electronics.
Temperature control is handled by a commercial controller, however temperature monitoring is another thing altogether. An Arduino sits in a custom aluminum case on the outside of the kegerator. The Arduino reports temperature, beer type and also controls the cooling system for the beer lines. The cooling system alone is incredible. [Joey] designed everything in CAD and cut the parts out on his shopbot. Two fans sit in an aluminum air box. One fan is used to push cold air out from the freezer around the beer line. A second fan pulls air back in, keeping the kegerator/line/tap air system a (relatively) closed loop. The entire line set is insulated with 2″ fiberglass flex duct.
Temperature data and trend graphs can be monitored on the web, and [Joey] is using a Raspberry Pi to create a wall mounted status screen for his bar room. We love this build! [Joey] we’d buy you a beer, but it seems like you’ve got that covered already!
This kegerator looks like a piece of fine furniture but closer examination of the build shows that it is at least partially hacked together. As with most of the multi-keg variants on the idea this starts with a chest freezer, but it doesn’t utilize a custom collar as is often the case.
After cutting the holes in the lid of the freezer for these beer towers [Lorglath] began building a wooden frame around it using pocket hole screws. Despite his efforts to keep things plumb and square, there was some… creative… shimming done when it came time to wrap it in oak veneer boards and add the trim pieces. But knowing where to hide the flaws got him through this part of the project and onto the surface finish. Look closely at the image above, all of those scraps are cigar rings. That represents a lot of smoke!
The rings were laid down in layers, with thin resin pours between each. To achieve a smooth and clear finish a heat gun was used to level the surface and pop any bubbles that made their way into the goo. The finished version has room to store eight kegs which are connected to the octet of taps above. That’s a lot of beer to brew, and a lot to drink!