[dyril] over on the EEVblog has a broken LED TV. It’s a fairly standard Samsung TV from 2012 that unfortunately had a little bit of corrosion on the flexible circuit boards thanks to excessive humidity. One day, [dyril] turned on his TV and found about one-third of the screen was glitchy. After [dyril] took the TV apart, an extremely strange fix was found: shining a light on the corroded flexible circuit board fixed the TV.
The fix, obviously, was to solder a USB light to a power rail on the TV and hot glue the light so it shines on the offending circuit. Solving a problem is one thing, though, understanding why you’ve solved the problem is another thing entirely. [dyril] has no idea why this fix works, and it’s doubtful anyone can give him a complete explanation.
The TV is fixed, and although you can’t argue with results, there is a burning question: how on Earth does shining a light on a broken circuit board fix a TV? Speculation on the EEVblog thread seems to have settled on something similar to the photonic reset of the Raspberry Pi 2. In the Raspberry Pi 2, a small chip scale package (CSP) used in the power supply section would fail when exposed to light. This reset the Pi, and turned out to be a very educational introduction to photons and energy levels for thousands of people with a Pi.
The best guess from the EEVblog is that a chip on the offending board handles a differential signal going to the flex circuit. This chip is sensitive to light, and shutting it down with photons allows the other half of the differential signal to take over. It’s a hand-wavy explanation, but then again this is a very, very weird problem.
You can check out [dyril]’s video demonstration of the problem and solution below. Thanks [Rasz] for sending this one in.
Continue reading “Fixing Broken Monitors By Shining A Flashlight”
There’s an old saying that you should make things twice. Once to figure out how to build the thing, and again to build it the right way. [Pmbrunelle] must agree. His senior project in college was a machine to balance wheels. It was good enough for him to graduate, but he wanted it to be even better.
The original machine required observation of measurements on an oscilloscope and manual calculations. [Pmbrunelle] added an AVR micro, a better motor drive, and made a host of other improvements. As you can see in the video below, the machine works, but [Pmbrunelle] still wasn’t happy.
Continue reading “Continuing Education via Wheel Balancing”
Here’s a tale that warms our hearts. [Gord] is helping out the local living-history museum by rehabbing a historic woodworking tool that they want to add to their live demo woodshop. It’s a hundred-year-old manual drill press that has seen a ton of use.
There are three things that [Gord] has going for him. First off, the Champion Blower and Forge Co. built them to last. Second, he’s not really working on a deadline; the museum doesn’t need it back until May. And third, [Gord] has the tools he needs to do this right.
After cleaning and blasting [Gord] gets down to the really interesting repairs. First off, it wouldn’t be a drill press if someone hadn’t tried to drill through the table at some point. TIG welding filled it up and some milling brought it back. This same method was used again to make a beautiful custom replacement ACME rod. Throwing in a custom bushing replacement, turned wooden handle, and a several other fabricated parts, and [Gord] had the press working again. Check out the mechanism in the video below that shows the crank action turns the bit and a cam advances it through the work piece.
Continue reading “Rehabbing an Historic Tool from Champion Blower and Forge Co.”
What’s your favorite way to fix soldering mistakes or get usable components off that board you found in a Dumpster? I’ve always been partial to desoldering braid, though I’ve started to come around on the vacuum pump depending on the situation. [Proto G] sent in an Instructable that outlines nine different ways to desolder components that take varying amounts of time and skill.
He starts with one that is often overlooked if you don’t have a solder pot. [Proto G] recommends this method only when you don’t want to keep the board. Cover the solder joints of the components you want to keep with flux and hold it over the solder pot while pulling out the components with pliers. The flux isn’t critical, but it makes removal faster and easier.
For boards in need of repair, [Proto G] uses a manual pump or copper desoldering braid that comes coated with flux. If you can afford one, a desoldering machine seems like the way to go—it combines the heat of a soldering iron with the vacuum of a manual pump. Desoldering tweezers and hot air rework stations look like great ways to remove surface mount components.
If you enjoyed this, check out [Bil Herd’s] guide on component desoldering. There are also few ways that [Proto G] doesn’t mention, like holding the board over an alcohol flame. Let us know your favorite desoldering method in the comments.
Continue reading “Desoldering Doesn’t Necessarily Suck”
[Sven337] was gifted a steam cleaner, and seemed pretty happy because it helped clean the floor better than a regular mop. Until it fell one day, and promptly stopped working. It would produce steam for a short while and then start spitting out cold water, flooding the floor.
Like any self-respecting hacker, he rolled up his sleeves and set about trying to fix it. The most-likely suspect looked like the thermostat — it would switch off and then wouldn’t switch on again until the water temperature fell way below the target, letting out liquid water instead of steam after the first switching cycle. A replacement thermostat was ordered out via eBay.
Meanwhile, he decided to try out his hypothesis by shorting out the thermostat contacts. That’s when things went south. The heater worked, and got over-heated due to the missing thermostat. The over-temperature fuse in the heater coil blew, so [Sven337] avoided burning down his house. But now, he had to replace the fuse as well as the thermostat.
[Sven337] bundled up all the parts and put them in cold storage. The thermostat arrived after almost 2 months. When it was time to put it all together, a piece of fibreglass tubing that slides over the heater coil was missing. Without the protective sleeve, the heater coil was shorting out with the grounded heater body, blowing out the fuses in his apartment.
That’s when [Sven337] called it a day and threw out the darn steam mop — a few dollars down the drain, a few hours lost, but at least he learnt a few things. Murphy’s Law being what it is, he found the missing insulation sleeve right after he’d thrown it away.
We all know that guy (or, in some cases, we are that guy) that can listen to a car running and say something like, “Yep. Needs a lifter adjustment.” A startup company named Augury aims to replace that skill with an iPhone app.
Aimed at commercial installations, a technician places a magnetic sensor to the body of the machine in question. The sensor connects to a custom box called an Auguscope that collects vibration and ultrasonic data and forwards it via the iPhone to a back end server for analysis. Moving the sensor can even allow the back end to determine the location of the fault in some cases. The comparison data the back end uses includes reference data on similar machines as well as historical data about the machine in question.
Continue reading “Listen Up: iPhone Hack Diagnoses HVAC”
NASA has an urgent need for a FORTRAN developer to support the Voyager spacecraft. Popular Mechanics interviewed Voyager program manager [Suzanne Dodd] who is looking to fill [Larry Zottarell’s] shoes when he retires.
We had a lot of people comment on my recent Hackaday article, “This Is Not Your Father’s FORTRAN”, who studied the language at some point. Maybe one of you would like to apply? You need to do so soon! NASA is hoping to give the new hire six to twelve months with [Zottarell] for on-the-job training. You’ll need to brush up on your vintage assembly language too.
The two Voyagers were some of the first NASA spacecraft to use computers. The resources are limited in the three 40 year-old computers found on each probe. They handle the spacecraft’s science and flight software. The software is a little more recent having been updated only 25 years ago in 1990.
A big problem is a lot of the engineering design materials are no longer in existence. People’s memories of the events and reasons for decisions made that long ago are bit hazy. But NASA does have an emergency list of those former engineers when questions arise. That means this could be more than just a job where you program for ancient hardware, you could find a lot of reasons to interact with the people who pioneered this field!
This will be an awesome hack. Anyone up to doing remote computing at a distance of 12 billion miles?
A video on the history of the two voyagers is found after the break.
Continue reading “Who Said FORTRAN is Dead?”