A LED Cube Designed For Easy Assembly

December 15, 2019 by Gerrit Coetzee 6 Comments

LED cubes are mesmerizing and fun, but they’re usually a pain to build. Not so with [burkethos]’s cleanly designed cube.

Many cubes are put together in an elaborate sculptural style. Traditionally the leads of the LEDs are artistically bent and then hours are spent laboring over the future rainbow Borg cube. This build is more reminiscent of a motherboard or back plane design. The LEDs are surface mount units re-flowed onto a rake shaped PCB. At the base of each “rake” there’s a right angle male header. This is then soldered to base board which creates a reliable mechanical bond.

There are some downsides to this approach. For example, the PCBs occlude the LEDs at some viewing angles. However, this can be mitigated with careful placement in the room, or in one variation, mounting the cube at a different orientation so the rakes are horizontal rather than vertical.

Regardless, we appreciate this new take on an old project and can definitely see it having a more universal appeal than the kits that require a couple weeks of afternoons to finish.

Ambitious LED Cube Provides Endless Video Game Scrolling; Plays Castlevania

November 4, 2019 by Dan Maloney 12 Comments

LED cubes are all the rage right now, and rightly so given the amount of work that goes into them and the interesting things people find to do with them. Not content to make yet another position-sensitive display or an abstract design, though, [Greig Stewart] opted for something a bit more ambitious: an LED cube with a playable game of Castlevania.

As ambitious projects often do, this one required leveraging the previous art, some of which we’ve featured before. [Greig] pulled inspiration and information from cube builders like [polyfloyd], [Greg Davill], and [kbob] to put the six 64-LED matrix panels to work. Getting the structural elements figured out was an early stumbling block, but [Greig] pulled it off with 3D-printed brackets and a hinge that’s a work of art in itself; the whole thing looks like something the Borg would have built. The Raspberry Pi inside made a Gameboy emulator possible, and his first stab at it was to have six different games running at once, one on each panel. He settled on just one game, the classic side-scroller Castlevania, played on just four of the panels. Some wizardry was required to de-scroll the game so that the character walks around the cube rather than having the background scroll; you can check out the results in the clip below.

Currently, the cube sits on a lazy susan with a small motor controlling the swiveling in response to a foot control. [Greig] wants to put the motor under control of the game so that physical scrolling is synced with gameplay; we heartily endorse that plan and look forward to the results.

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Hackaday Podcast 035: LED Cubes Taking Over, Ada Vanquishes C Bugs, Rad Monitoring Is Hot, And 3D Printing Goes Full 3D

September 13, 2019 by Mike Szczys No comments

Hackaday Editors Mike Szczys and Elliot Williams get caught up on the most interesting hacks of the past week. On this episode we take a deep dive into radiation-monitor projects, both Geiger tube and scintillator based, as well as LED cube projects that pack pixels onto six PCBs with parts counts reaching into the tens of thousands. In the 3D printing world we want non-planar printing to be the next big thing. Padauk microcontrollers are small, cheap, and do things in really interesting ways if you don’t mind embracing the ecosystem. And what’s the best way to read a water meter with a microcontroller?

Take a look at the links below if you want to follow along, and as always tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

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Tiny LED Cube Packs Six Meters Of Madness

September 8, 2019 by Kerry Scharfglass 11 Comments

When [Freddie] was faced with the challenge of building a sendoff gift for an an LED-loving coworker he hatched a plan. Instead of making a display from existing video wall LED panels he would make a cube. But not just any cube, a miniature desk sized one that wasn’t short of features or performance. We’d be over the moon if someone gifted us with this itty-bitty Qi coil-powered masterpiece of an RGB cube.

Recently we’ve been blessed with a bevy of beautiful, animated RGB cubes but none hit quite this intersection of size and function. The key ingredient here is tiny but affordable RGB LEDs which measure 1 mm on a side. But LEDs this small are dwarfed by the otherwise minuscule “2020” package WS2812’s and APA102s of the world. Pushing his layout capabilities to the max [Freddie] squeezed each package together into a grid with elements separated by less than 1 mm, resulting in a 64 LED panel that is only 16 mm x 16 mm panel (with test points and controller mounted to the back). Each of these four-layer PCBs that makes up the completed cube contains an astonishing 950 mm of tracking, meaning the entire cube has nearly six meters of traces!

How do you power such a small device with no obvious places to locate a connector? By running magnet wire through a corner and down to a Qi coil of course. Not to let the cube itself outshine the power supply [Freddie] managed to deadbug a suitably impressive supply on the back of the coil itself. Notice the grain of rice in the photo to the left! The only downside here is that the processor – which hangs diagonally in the cube on a tiny motherboard – cannot be reprogrammed. Hopefully future versions will run programming lines out as well.

Check out the video of the cube in action after the break, and the linked photo album for much higher resolution macro photos of the build. While you’re there take a moment to admire the layout sample from one of the panels! If this sets the tone, we’re hoping to see more of [Freddie]’s going-away hacks in the future!

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Handmade LED Cube Is A Work Of Art

September 5, 2019 by Lewin Day 18 Comments

We see all kinds of projects come across the news desk at Hackaday. Sometimes it’s a bodge, neatly executed, that makes us laugh out loud at its simple ingenuity. Other times, it’s a case of great skill and attention to detail, brought to bear to craft something of great beauty. [Greg Davill]’s LED cube is firmly the latter.

The matte black finish makes the artwork really pop. Note the matrix of tiny pads for the LEDs on the backside.

The build starts with custom four layer PCBs, in matte black with gold-plated pads. It’s a classic color scheme, and sets the bar for the rest of the project. Rather than proceeding to hook up some commodity microcontrollers to off-the-shelf panels, [Greg] goes his own way. Each PCB gets a 24×24 raw LED matrix, directly soldered on the back side. By producing a “dumb” matrix, there are large savings in current draw to be had over the now-popular smart strings.

The panels are then loaded into a tidy 3D printed cube, with space inside for the FPGA running the show and a power supply. Five panels are held in with double sided-tape and screws, with the last being installed with magnets to allow access to the inside. Neatly folded flat-flex cables are pressed into service to connect everything up.

It’s a build that shows there is value in doing things your own way, and that the new methods don’t always beat out the old. With careful consideration of aesthetics from the start to the end of the project, [Greg] has built an LED cube both astounding in its simplicity, and beautiful in its execution. We’ve seen [Greg]’s work before, too – it’s not too often hand soldered BGAs cross these pages. Video after the break.

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This LED Cube Is One Heck Of An ICEBreaker

September 5, 2019 by Lewin Day 7 Comments

Like the tastes of the makers that build them, LED cubes come in all shapes and sizes. From the simplest 3x3x3 microcontroller test, to fancier bespoke installations, they’re a great way to learn a bunch of useful embedded techniques and show off at the same time. [kbob] has done exactly that in spades, with a glittering cube build of his own and published a repository with all the files.

Just like a horde of orcs from Mordor, [kbob]’s cube is all about strength in numbers. Measuring 136 mm on each side, it’s constructed out of 64 x 64 P2 panels, packing 4096 LEDs per side, or 24,576 total. A Raspberry Pi is used to run the show, allowing a variety of animations to be run. Unfortunately, it lacks the raw horsepower to run this many LEDs at a decent frame rate. Instead, it’s teamed up with an ICEBreaker FPGA, which can churn out the required HUB75 signals for the panels without breaking a sweat.

Thanks to the high density of tiny LEDs, and the smooth framerate of the animations, the final effect is rather gorgeous. [kbob] notes that there’s actually a lot of people working on similar projects with ICEBreaker muscle; a recent video from [Piotr] is particularly impressive.

The LED cube will likely remain a staple for sometime, and we can’t wait to see what comes out next from the community. You can even throw in some OpenGL if you wanna get fancy. Video after the break.

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Lead Former Makes LED Cubes A Little Easier To Build

August 25, 2019 by Dan Maloney 8 Comments

There’s no doubting the allure of a nicely crafted LED cube; likewise, there’s no doubting that they can be a tremendous pain to build. After all, the amount of work scales as the cube of the number of LEDs you want each side to have, and let’s face it – with LED cubes, the bigger, the better. What to do about all that tedious lead forming?

[TylerTimoJ]’s solution is a custom-designed lead-forming tool, and we have to say we’re mighty impressed by it. His LED cubes use discrete RGB LEDs, the kind with four leads, each suspended in space by soldering them to wires. For the neat appearance needed to make such a circuit sculpture work, the leads must be trimmed and bent at just the right angles, a tedious job indeed when done by hand. His tool has servo-controlled jaws that grip the leads, with solenoid-actuated lead formers coming in from below to bend each lead just the right amount. The lead former, along with its companion trimmer, obviously went through a lot of iterations before [TylerTimoJ] got everything right, but we’d say being able to process thousands of LEDs without all the tedium is probably worth the effort.

We’re looking forward to the huge LED cubes this tool will enable. Perhaps this CNC wire bender and an automated wire cutter would come in handy for the supporting wires?

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