A 3D Printed Cryptex


Once you’ve dialed in your 3D printer calibration settings, you enter the phase of printer ownership where you’re eager to show off what you can make, and you’re sure to impress with [pjensen's] 3d printed cryptex spinning around in your hands.

If you’re a regular reader of our 3D Printering column, then the behind-the-scenes screengrabs should look familiar: [pjensen] used Autodesk Inventor to sculpt the shapes, staring with the cryptex’s individual rings. After embossing the alphabet across each ring, [pjensen] adds slots into the inner loops for pins to slide through. An outer chamber holds the rings in place and prohibits access to the interior chamber, which is held in place on both sides by an end cap.

Lining up the rings to spell the correct word allows the inner chamber to slide free of the whole assembly, revealing whatever goodies may lie inside. You can follow [pjensen's] step-by-step guide to build your own cryptex, or just download his model and start printing.

The LATHON Dual Nozzle 3D Printer


Our friends at Freeside Atlanta have been keeping busy despite the city-stopping snowstorms they’ve been suffering recently. This time it’s a 3D printer with dual extrusion: the LATHON printer. [Nohtal] bought his first 3D printer only two years ago, but his experiences led him to build his own to overcome some of the issues he encountered with standard printers.

The LATHON keeps the bed stable and instead moves only the nozzles, using Bowden extrusion to reduce the weight on the moving parts. A key feature is the addition of a second nozzle, which usually limits the print area. The LATHON, however, maintains a 12″x9″x8″ build volume thanks to the Bowden extruders. [Nohtal] documents the majority of his build process on Freeside’s blog, including using a plastic from GE called Ultem 2300 for the print bed, and running the printer through its paces with a slew of materials: ABS, PLA, HIPS, Nylon, TPE, Wood, and Carbon Fiber. You can find more information on the Kickstarter page or at lathon.net

Check out some videos below!

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3D Printed Guitar


We’re not sure how we missed this one, but it definitely deserves a look. Professor of Mechtronics [Olaf Diegel's] 3D printer must go to 12, because he’s printed these incredible electric guitar bodies. You probably won’t be making your own on your filament printer, however, because [Diegel] uses SLS (Selective Laser Sintering) to create the body out of nylon, then he dyes the resulting piece in a two-step process. You can read more about the construction specifics on his website.

And, they’re more than just eye-candy: the guitars sound brilliantly metallic. There are more than enough pictures and videos to keep you occupied on the site, where you can sift through all eight designs to your heart’s content. You’ll want to keep reading for a couple of videos embedded after the break, which feature some demonstrations of the guitar and comparisons to traditional electric guitars, as well as a brief history of its construction and build process.

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axCut: An Open Source Laser Cutter


If you’ve always wanted a laser cutter and you have £1500 lying around (approx. $2500 as of today) — and you have access to a 3D printer — then you’ll want to take a look at [Damian's] open source laser cutter: axCut. The project has evolved over the last few months from some mockups in OpenSCAD to a working prototype.

You’ll want to dig through his blog posts as well as his YouTube channel for all the juicy details, but from what we can gather, [Damian] is on the home stretch. The current implementation includes a 40W CO2 laser with functioning laser control and an impressively quiet watercooling system. Although the build’s wiring remains a bit of a tangle, the prototype cuts (almost) as expected. His next hurdle is ironing out the air assist, which should prevent some fire hazard issues and keep the lens free of debris.

Check out a couple of videos after the break, and if you’re interested in getting into laser cutting but want to start smaller, have a look at the MicroSlice from a few months ago.

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DIY Filament: The Filabot Wee


Now there’s yet another option for making your own 3D printer filament: the Filabot Wee. It looks like their once open source model that they pulled from Thinigiverse earlier this year has received a significant makeover, though we aren’t sure what parts may have changed. (EDIT: Filabot says the Wee is still open source, and that once they’ve updated the files they will be available again.)

As you would expect, the Wee has a PID temperature controller and is capable of extruding both ABS and PLA pellets into either 1.75mm or 3mm-diameter filament. Speed varies depending on materials and thickness, but can reach 5 to 20 inches per minute of filament extrusion. Though the Filabot gang is selling the extruder as a kit, you can probably save a few bucks if you have access to a laser cutter and some other basic materials.

You should expect to spend more for Filabot parts ($649) than you would for the original Lyman extruder, though perhaps a more fair comparison would be the new third version of the Lyman extruder, whose bill of materials approaches $900. Considering Lyman’s recent comments that indicate an extrusion rate of 40-50 inches per minute, the extra bucks may be worth it. You can check out a demonstration video of the Filabot Wee after the break.

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A Killer Arcade Cabinet for Halloween


It’s already pretty cool that [Clay] co-owns an Arcade, but he’s really impressed us with his custom-made Splatterhouse cabinet built to get his patrons in the Halloween spirit! A Namco brawler title from 1988, Splatterhouse came in an unadorned and otherwise forgettable cabinet. [Clay] salvaged an old Williams Defender, coating the sides with a cocktail of drywall compound, sand, and paint to achieve a stone texture. He then carved up some pink insulation foam into a tattered “wooden” frame and used it as a monitor bezel. For accents, he fashioned strips of latex to resemble torn flesh and placed them among the boards. The control panel is yet another work of art: [Clay] 3D printed a life-size human femur for the game’s joystick, and converted the buttons to look like eyeballs.

[Clay] decided to go beyond the stunning cosmetics, though, and tapped into the game’s CPU with a custom daughterboard that detects different in-game events and state changes such as player health. An ATMega165 uses four PWM outputs connected to a number of LEDs inside the cabinet and around the monitor bezel to react to the different events. If a player takes damage, red lights flash around the monitor. Inserting a coin or dying in the game causes a different set of LEDs behind the marquee to go nuts.

Check out his detailed project page for more information and see a video overview below. If building a full-scale arcade machine is out of your budget, you can always make a tiny one.

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3D printer looks factory made

[Richard Sum] came up with a great looking 3D printer and put his project up as a campaign on IndieGoGo.

[Richard]‘s ‘SUMPOD’ is based off the reprap like a lot of other 3D printers, but the SUMPOD has a look of professionalism to it; the printer looks like something that would come from a factory. We think a lot of thought went into the design and fabrication of this printer.

The specs of the machine aren’t too bad either. It’s build area is 150x150x100 mm, or nearly 2 inches than the Makerbot Thing-O-Matic. We asked [Richard] about the drive system of the machine, and he told us there is a linear bearing/belt setup for the x and y axes with a screw drive for the z axis. The electronics are standard NEMA 17 motors and reprap RAMPS fare, so everything electrical is tried and true.

[Richard] plans on adding a Dremel attachment for pcb and lithophane milling. We hope that some design files of the SUMPOD released, but in the mean time we’re really looking forward to seeing the progress of this project.