3D Printing Lock Picks

Over at the 23B hackerspace in Fullerton, CA, [Dano] had an interesting idea. He took a zip tie, and trimmed it to have the same profile of a lock pick. It worked. Not well, mind you, but it worked. After a few uses, the pick disintegrated, but still the concept of picks you can take through a TSA checkpoint was proven.

A few days after this demonstration, [C] realized he had a very fancy Objet 3D printer at work, and thought printing some pics out would be an admirable goal. After taking an image of some picks through the autotracer in Solidworks, [C] had an STL that could be printed on a fancy, high-end 3D printer. The printer ultimately used for these picks was a Objet 30 Pro, with .001″ layer thickness and 600dpi resolution. After receiving the picks, [C] dug out an old lock and went to town. The lock quickly yielded to the pick, and once again the concept of plastic lock picks was proven.

Although the picks worked, there were a few problems: only half the picks were sized appropriately to fit inside a lock. Two picks also broke within 15 minutes, something that won’t happen with traditional metal picks.

Still, once the models are figured out, it’s easy to reproduce them time and time again. A perfect lock pick design is then trivial, and making an injection mold becomes possible. They might still break, but they’ll be far easier to manufacture and simple to replace.

3D Printing Atomic Force Microscopy

[Andres] is working with an Atomic Force Microscope, a device that drags a small needle across a surface to produce an image with incredible resolution. The AFM can produce native .STL files, and when you have that ability, what’s the obvious next step? That’s right. printing atomic force microscope images.

The AFM image above is of a hydrogel, a network of polymers that’s mostly water, but has a huge number of crosslinked polymers. After grabbing the image of a hydrogel from an Agilent 5100 AFM, [Andres] exported the STL, imported it into Blender, and upscaled it and turned it into a printable object.

If you’d like to try out this build but don’t have access to an atomic force microscope, never fear: you can build one for about $1000 from a few pieces of metal, an old CD burner, and a dozen or so consumable AFM probes. Actually, the probes are going to be what sets you back the most, so just do what they did in olden times – smash diamonds together and look through the broken pieces for a tip that’s sufficiently sharp.

3D Printing Without Support

3D printing is getting better every year, a tale told by dozens of Makerbot Cupcakes nailed to the wall in hackerspaces the world over. What was once thought impossible – insane bridging, high levels of repeatability, and extremely well-tuned machines – are now the norm. We’re still printing with supports, and until powder printers make it to garages, we’ll be stuck with that. There’s more than one way to skin a cat, though. It is possible to print complex 3D objects without supports. How? With pre-printed supports, of course.

[Markus] wanted to print the latest comet we’ve landed on, 67P/Churyumov–Gerasimenko. This is a difficult model for any 3D printer: there are two oversized lobes connected by a thin strand of comet. There isn’t a flat space, either, and cutting the model in half and gluing the two printed sides together is certainly not cool enough.

To print this plastic comet without supports, [Markus] first created a mold – a cube with the model of the comet subtracted with a boolean operation. If there’s one problem [Markus] ran into its that no host software will allow you to print an object over the previous print. That would be a nice addition to Slic3r or Repetier Host, and shouldn’t be that hard to implement.

Locking A Beer With A 3D Printer

Have a nice, refreshing IPA sitting in the fridge along with a ton of other beers that have ‘Light’ or ‘Ice’ in their name? Obviously one variety is for guests and the other is for hosts, but how do you make sure the drunkards at your house tell the difference? A beer bottle lock, of course.

Because all beer bottles are pretty much a standard size, [Jon-A-Tron] was able to create a small 3D printed device that fit over the bottle cap. The two pieces are held together with a 4-40 hex screw, and the actual lock comes from a six-pack of luggage padlocks found at the hardware store.

It’s a great device to keep the slackers away from the good stuff, and also adds a neat challenge to anyone that’s cool enough to know basic lock picking. Of course, anyone with a TSA master key can also open the beer lock, but if you’re hosting a party with guest who frequently carry master keys around with them, you’re probably having too good of a time to care.

Nanobots Swim like Scallops in Non-Newtonian Fluids

The idea of using nanobots to treat diseases has been around for years, though it has yet to be realized in any significant manner. Inspired by Purcell’s Scallop theorem, scientists from the Max Planck Institute for Intelligent Systems have created their own version . They designed a “micro-scallop” that could propel itself through non-Newtonian fluids, which is what most biological fluids happen to be.

The scientists decided on constructing a relatively simple robot, one with two rigid “shells” and a flexible connecting hinge. They 3D-printed a negative mold of the structure and filled it with a polydimethylsiloxane (PDMS) solution mixed with fluorescent powder to enable detection. Once cured, the nanobot measured 800 microns wide by 300 microns thick. It’s worth noting that it did not have a motor. Once the mold was complete, two neodymium magnets were glued onto the outside of each shell. When a gradient-free external magnetic field was applied, the magnets make the nanobot’s shells open and close. These reciprocal movements resulted in its net propulsion through non-Newtonian media. The scientists also tested it in glycerol, an example of a Newtonian fluid. Confirming Purcell’s Scallop theorem, the nanobot did not move through the glycerol. They took videos of the nanobot in motion using a stereoscope, a digital camera with a colored-glass filter, and an ultraviolet LED to make the fluorescent nanobot detectable.

The scientists did not indicate any further studies regarding this design. Instead, they hope it will aid future researchers in designing nanobots that can swim through blood vessels and body fluids.  We don’t know how many years it will be before this becomes mainstream medical science, but we know this much: we will never look at scallops the same way again!

Continue reading “Nanobots Swim like Scallops in Non-Newtonian Fluids”

A Tiny Arcade Machine With Tinier Buttons

Building a MAME machine around a Raspberry Pi has been the standard build for years now, and tiny versions of full-sized arcade machines have gone from curiosity to commonplace. [diygizmo] just built one of these tiny arcades, but the fit and finish of this one puts it above all others. There’s a real, miniature joystick in there, along with 3D printed adapters for tact switches to make this one look like a lilliputian version of a full size standup MAME cabinet.

The entire enclosure is 3D printed, and most of the electronics are exactly what you would expect: A Raspberry Pi, 2.5″ LCD, and a battery-powered speaker takes up most of the BOM. Where this build gets interesting is the buttons and joystick: after what we’re sure was a crazy amount of googling, [diygizmo] found something that looks like a normal arcade joystick, only smaller. Unable to find a suitable replacement for arcade buttons, [diygizmo] just printed their own, tucked a tact switch behind the plastic, and wired everything up.

Add in some decals, paint, and the same techniques used to create plastic model miniatures, and you have a perfect representation of a miniature arcade machine.

3D Printing Goes Hand in Hand with Iron Man Inspired Prosthetic

It’s exciting how much 3D printing has enabled us to produce pretty much any shape for any purpose on the fly. Among the most thoughtful uses for the technology that we’ve seen are the many functioning and often beautiful prosthetics that not only succeed in restoring the use of a limb, but also deliver an air of style and self-expression to the wearer. The immediate nature of the technology allows for models to be designed and produced rapidly at a low-cost, which works excellently for growing children. [Pat Starace’s] Iron Man inspired 3D printed hand and forearm are a perfect example of such personality and expert engineering… with an added dash of hacker flair.

With over twenty years of experience in animatronics behind him, [Starace] expertly concealed all of the mechanical ligaments within the design of his arm, producing a streamline limb with all the nuance of lifelike gesture. It was important that the piece not only work, but give the wearer that appropriate super hero-like feeling while wearing it. He achieves this with all the bells and whistles hidden within the negative space of the forearm, which give the wearer an armory of tricks up their sleeve. Concealed in the plating, [Starace] uses an Arduino and accelerometer to animate different sets of LEDs as triggered by the hand’s position coupled with specific voice commands. Depending on what angle the wrist is bent at, the fingers will either curl into a fist and reveal hidden ‘lasers’ on the back of the hand, or spread open around a pulsing circle of light on the palm when thrust outward.

The project took [Starace] quite a bit of time to print all the individual parts; around two days worth of time. This however is still considered quick in comparison to the custom outfitting and production of traditional prosthetics… not to mention, the traditional stuff wouldn’t have LEDs. This piece has a noble cause, and is an exciting example of how 3D printing is adding a level of heroism to everyday life.

Thank you Julius for pointing out this awesome project to us!

Continue reading “3D Printing Goes Hand in Hand with Iron Man Inspired Prosthetic”