Working out in the shop is usually super fun but if it’s summertime, watch out, it can get hot! We’ve all been there and we’ve all wished we could do something about it. Well, woodworker and general DIYer [April] has stepped up to the plate and built a portable low-buck AC unit to cool her shop down to an acceptable temperature.
The unit is very simple and starts off with an old thrift store cooler. A hole is cut in the back of the cooler to make room for a fan that is directed to blow air inside the cooler and across blocks of ice. The air cools down as it passes over the ice and leaves out the top of the cooler through five 90-degree PVC elbows. After all the inlets and outlets were caulked, the entire unit was given a monochromatic black paint job.
[April] says you can feel the cool air blowing from about 5 feet away from the unit. She has measured the output air temperature to be 58-62ºF. If using loose ice cubes, the unit will work for 2-3 hours. Freezing milk jugs full of water gets about 5 hours of use.
[Tom] has an office job in China. His office is cooled by a small single room air conditioner. In an effort to make his office a little more comfortable, he built this IR timer unit. It cools his office down before he gets there so he doesn’t have to wait for it in the morning. He started by decoding the IR signal from the remote for the unit. He then built this ATiny13 based remote. He notes that the internal clock of this thing isn’t that accurate. power cycling it every day seems to help. It is also pretty cool that he built the unit to not only send the cooling code, but he can switch it to the heating code for the winter.
The dog days of Summer are looming just over the horizon like a hot sticky wave of impending doom, but you don’t have to take it lying down. Building a portable air conditioner is cheap easy, and we daresay refreshing.
You’ll need the following materials: a condenser, heater core, or radiator, a styrofoam cooler, a submersible water pump, a few case fans, some adapters to power the works, and a few other materials. The pump circulates cold water through the condenser as the fan pushes air through it and the rest of the box.
We’ve never been huge fans of swamp coolers like this one since they offer no true refrigeration cycle. What’s more, they pump a good deal of humidity into the air, which makes the heat worse in the long run, or creates a vicious cycle of cooling and humidifying. Still, when the heat is scrambling our brains, it’s hard to say no to any relief, however ephemeral.