Melting Metal with a DIY Foundry Furnace

Foundry Furnace

If you want to do casting at home, you’ll need a way to melt metal. [Jake]‘s DIY foundry furnace gets hot enough to melt aluminium, and is built out a mix of scrap parts.

The chamber of the furnace is built out of a water heater tank which has been lined with a special cement that refracts heat. The furnace … Read the rest

Turning 3D prints into aluminum castings

[Jeshua] needed a laser head attachment for a 5×10 foot CNC machine he’s working on. Because he has a 3D printer, [Jeshua] could easily print a laser mount and attach it to his CNC gantry, but that wouldn’t look very professional. Instead of decorating his gigantic machine with brightly colored plastic, he decided for a more industrial look by casting Read the rest

Aluminum bending tutorial and a DIY brake

What makes a project really exceptional? Part of it is a, ‘gee, that’s clever’ angle with a little bit of, ‘that’s actually possible.’ One thing the Hack a Day crew really appreciates is awesome enclosures. Altoids tins will get you far, but to step up to the big leagues you’ve got to bend some aluminum. Luckily, [Rupert] sent in a … Read the rest

Home made T.E.A. lasers

unbelievably simple

[Nyle] was interested in building lasers at home but felt that the exotic parts list was just too daunting. That was, until he discovered T.E.A. lasers. T.E.A. lasers can be constructed from a few bits of aluminum and some high voltage. They emit UV light, as you can see in his examples where he shoots them through a jar … Read the rest