Saying that [Ian] had some overheating issues with his iMac G5 would be an understatement. After losing three hard drives due to heat he decided to do something about it. The first step was replacing the thermal paste with Arctic Silver. The solution for the hard drive was a little more unorthodox.
[Ian] picked up a 320GB Western Digital Caviar Blue drive because of its very low noise rating. He used rubber grommets to mount it outside the case and ran SATA data and power extension cables through a quarter inch hole to the motherboard. He mentioned to us that the cutout seen above the drive is from a previous mod.
This certainly will fix an overheating problem but it doesn’t do much for the sexy style we’re accustomed to with Apple hardware.
The need to conduct laboratory-style experiments runs deep in some people. [Freddyman] built an apparatus to test out several commercial and homemade thermal pastes, including the DIY diamond thermal grease we reported on last month. He setup each experiment in the middle of an air conditioned room, ran the heat sink fan for 30 minutes to equalize the temperature, then turned on the DIY heat generator that the paste and heat sink were connected to. He’s got a lot of data from tests he ran with the eight thermal conductors; air (using no paste), Arctic Silver 5, Ceramique, Dow thermal fluid, pure silicone oil, silicone and diamond slurry, Dow fluid with diamonds, and the Inventgeek.com remake.
One of the big problems with DIY paste is the air bubbles that are introduced into the slurry as you mix in the diamonds. All of the homemade pastes except one were put in a vacuum chamber in an attempt to remove tiny bubbles. The one that wasn’t put in the vacuum performed the worst of all the thermal conductors. In all cases, the commercially available products performed quite well while the DIY solutions delivered mixed results.