Creo Arm Might be the SCARA You’re Looking For

A SCARA (Selective Compliance Assembly Robot Arm) is a type of articulated robot arm first developed in the early ’80s for use in industrial assembly and production applications. All robotics designs have their strengths and their weaknesses, and the SCARA layout was designed to be rigid in the Z axis, while allowing for flexibility in the X and Y axes. This design lends itself well to tasks where quick and flexible horizontal movement is needed, but vertical strength and rigidity is also necessary.

This is in contrast to other designs, such as fully articulated arms (which need to rotate to reach into tight spots) and cartesian overhead-gantry types (like in a CNC mill), which require a lot of rigidity in every axis. SCARA robots are particularly useful for pick-and-place tasks, as well as a wide range of fabrication jobs that aren’t subjected to the stress of side-loading, like plasma cutting or welding. Unfortunately, industrial-quality SCARA arms aren’t exactly cheap or readily available to the hobbyist; but, that might just be changing soon with the Creo Arm.
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Who Needs the MSP430 When You Have TI’s Other Microcontroller, The TI-84?

We’re sure there are more expensive LED controllers out there, but the TI-84 has got to be up there. Unless you have one on hand, then it’s free. And then you’ll doubtless need an SPI library for the famously moddable graphing calculator.

[Ivoah] is using his library, written in assembly for the Z80 processor inside the TI, to control a small strip of DotStar LEDs from Adafruit. The top board in the photograph is an ESP8266 board that just happened to be on the breadboard. The lower Arduino is being used as a 5V power supply, relegated to such duties in the face of such a superior computing device.

Many of us entertained ourselves through boring classes by exploring the features of TI BASIC, but this is certainly a step above. You can see his code here on his GitHub.

After his proof-of-concept, [Ivoah] also made a video of it working and began to program a graphical interface for controlling the LEDs. Video after the break.

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SPI: Let Go and Use the Force

Take a leap the next time you use SPI and don’t poll for the busy flag. “What, are you crazy? That’s the whole point of the busy flag! It’s a quick check to make sure you don’t kill a byte waiting to be shifted out!” Sure, we thought the same thing, but the other side of the coin is that it takes time to check the busy flag, and that’s time he could be transmitting data. [bigjosh2] calculates that his technique saves 20% of those wasted cycles in this particular case. And he’s “using the force” only because he’s a Jedi master able to rely on the cycle count of a chunk of assembly code.

He’s working with an AVR processor, and pumping out bits to drive the vintage LED display pictured above. The ancient chips don’t have buffered SPI so he has to blank the display while shifting new data in to prevent it from glitching. Because the display blank during the SPI transmission, the slower it goes, the dimmer the lights.

He attacks the problem with synchronous code. It takes 2 cycles for the hardware SPI to send each bit, so he twiddles his thumbs (that’s exactly what he wrote in his code comments) for 16 cycles before reloading the SPI register with his next value. This leaves it up to faith in the silicon that the shifting will always take the same number of cycles, but the nice thing about hardware is that it’s deterministic. He ends up killing a few cycles in order to save time by not polling the busy flag.

Still need a crash course in what SPI actually does? [Bil Herd] has you covered with this SPI communication demo.

Nick Sayer: Making 10ⁿ Isn’t The Same As Building One

Building one of something is tremendously easy. If you’re making one of something, you can cover the insides with hot glue, keep everything held together with duct tape, and mess around with it enough that it mostly works most of the time. Building more than one of something is another matter entirely. This is the thought behind DFM, or Design For Manufacturing. [Nick Sayer] is an experienced seller on Tindie and he’s put together enough kits to learn the ins and outs, rights and wrongs of building not one, but an inventory of things. Check out this last talk of the 2015 Hackaday SuperConference, then join us below for a bit more on the subject.

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ATtiny Does 170×240 VGA With 8 Colors

The Arduino is a popular microcontroller platform for getting stuff done quickly: it’s widely available, there’s a wealth of online resources, and it’s a ready-to-use prototyping platform. On the opposite end of the spectrum, if you want to enjoy programming every bit of the microcontroller’s flash ROM, you can start with an arbitrarily tight resource constraint and see how far you can push it. [lucas][Radical Brad]’s demo that can output VGA and stereo audio on an eight-pin DIP microcontroller is a little bit more amazing than just blinking an LED.

[lucas][RB] is using an ATtiny85, the larger of the ATtiny series of microcontrollers. After connecting the required clock signal to the microcontroller to get the 25.175 Mhz signal required by VGA, he was left with only four pins to handle the four-colors and stereo audio. This is accomplished essentially by sending audio out at a time when the VGA monitor wouldn’t be expecting a signal (and [lucas][Rad Brad] does a great job explaining this process on his project page). He programmed the video core in assembly which helps to optimize the program, and only used passive components aside from the clock and the microcontroller.

Be sure to check out the video after the break to see how a processor with only 512 bytes of RAM can output an image that would require over 40 KB. It’s a true testament to how far you can push these processors if you’re determined. We’ve also seen these chips do over-the-air NTSC, bluetooth, and even Ethernet.

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Industrial Automation in Action: Steam Controller Assembly

Right up front, we’ll cop to the inevitable “not a hack” comments on this one. This video of the Steam Controller assembly plant is just two minutes of pure robotics porn, plain and simple.

From injection molding of the case parts through assembly, testing and final palletizing of packaged controllers for the trip to distributors, Valve’s video is amazingly detailed and very well made. We’d wager that the crane shots and the shots following product down conveyors were done with a drone. A grin was had with the Aperture Labs logo on the SCARA arms in the assembly and testing work cell, and that inexplicable puff of “steam” from the ceiling behind the pallet in the final shot was a nice touch too. We also enjoyed the all-too-brief time-lapse segment at around 00:16 that shows the empty space in Buffalo Grove, Illinois being fitted out.

This may seem like a frivolous video, but think about it: if you’re a hardware hacker, isn’t this where you want to see your idea end up? Think of it as inspiration to get your widget into production. You’ll want to get there in stages, of course, so make sure you check out [Zach Fredin]’s 2015 Hackaday Superconference talk on pilot-scale production.

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A Modern 386 Development Board

Some readers out there probably have nostalgic feelings for their first 386 based PC, the beeps and hisses of the modem, and the classic sound of a floppy drive’s stepper motor. Perhaps that turbo button that we could never quite figure out.

If you want the power of a 386 processor today, you’re in luck: [Pierre Surply] has developed a modern development board for the 80386SX CPU. This board is based on a 386 processor that comes in a LQFP package for “easy” soldering, and an Altera Cyclone IV FPGA.

To allow the CPU to run, the FPGA emulates the chipset you would usually find on a PC motherboard. The FPGA acts as both a bus controller and a memory controller for the CPU. On the board, there’s an SRAM chip and internal memory on the FPGA, which can be accessed through the 386’s bus access protocol.

The FPGA also provides debugging features. A supervisor application running on the FPGA gives debugging functionality via a FTDI USB to UART chip. This lets you control operation of the CPU from a PC for debugging purposes. The FPGA’s memory can be programmed through a JTAG interface.

The project is very well documented, and is a great read if you’re wondering how your old 386 actually worked. It can even be hand soldered, so the adventurous can grab the design files and give it a go. The francophones reading can also watch the talk in the video below.

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