[Mark Gibson] probably has nothing against silicon. He just knows that a lot that can be done with simple switches, relays, and solenoids and wants to share that knowledge with the world. This was made abundantly clear to me during repeat visits to his expansive booth at Denver Mini Maker Faire last weekend.
In the sunlight-filled atrium of the Museum of Nature and Science, [Mark] sat behind several long tables covered with his creations made from mid-century pinball machines. There are about two dozen pieces in his interactive exhibit, which made its debut at the first-ever Northern Colorado Maker Faire in 2013. [Mark] was motivated to build these boards because he wanted to get people interested in the way things work through interaction and discovery of pinball mechanisms.
Most of the pieces he has built are single units and simple systems from pinball machines—flippers, chime units, targets, bumpers, and so on—that he affixed to wooden boards so that people can explore them without breaking anything. All of the units are operated using large and inviting push buttons that have been screwed down tight. Each of the systems also has a display card with an engineering drawing of the mechanism and a short explanation of how it works.
[Mark] also brought some of the original games he has created by combining several systems from different machines, like a horse derby and a baseball game. Both of these were built with education in mind; all of the guts including the original fabric-wrapped wires are prominently displayed. The derby game wasn’t working, but I managed to load the bases and get a grand slam in the baseball game. Probably couldn’t do that again in a million summers.
The laptop I’m using, found for 50 bucks in the junk bins of Akihabara has a CPU that runs at 2.53GHz. Two billion five hundred and thirty million times every second electrons systematically briefly pulse. To the human mind this is unimaginable, yet two hundred years ago humanity had no knowledge of electrical oscillations at all.
There were clear natural sources of oscillation of course, the sun perhaps the clearest of all. The Pythagoreans first proposed that the earth’s rotation caused the suns daily cycle. Their system was more esoteric and complex than the truth as we now know it and included a postulated Counter-Earth, lying unseen behind a central fire. Regardless of the errors their theory contained, a central link was made between rotation and oscillation.
And rotational motion was exploited in early electrical oscillators. Both alternators, similar to those in use today, and more esoteric devices like the interrupter. Developed by Charles Page in 1838, the interrupter used rocking or rotational motion to dip a wire into a mercury bath periodically breaking a circuit to produce a simple oscillation.
As we progressed toward industrial electrical generators, alternating current became common. But higher and higher frequencies were also required for radio transmitters. The first transmitters had used spark gaps. These simple transmitters used a DC supply to charge a capacitor until it reached the breakdown voltage of the gap between two pieces of wire. The electricity then ionized the air molecules in the gap. Thus allowing current to flow, quickly discharging the capacitor. The capacitor charged again, allowing the process to repeat.
As you can see and hear in the video above spark gaps produce a noisy, far from sinusoidal output. So for more efficient oscillations, engineers again resorted to rotation.
The Alexanderson alternator uses a wheel on which hundreds of slots are cut. This wheel is placed between two coils. One coil, powered by a direct current, produces a magnetic field inducing a current in the second. The slotted disc, periodically cutting this field, produces an alternating current. Alexanderson alternators were used to generate frequencies of 15 to 30 KHz, mostly for naval applications. Amazingly one Alexanderson alternator remained in service until 1996, and is still kept in working condition.
A similar principal was used in the Hammond organ. You may not know the name, but you’ll recognize the sound of this early electronic instrument:
The Hammond organ used a series of tone wheels and pickups. The pickups consist of a coil and magnet. In order to produce a tone the pickup is pushed toward a rotating wheel which has bumps on its surface. These are similar to the slots of the Alexanderson Alternator, and effectively modulate the field between the magnet and the coil to produce a tone.
Amplifying the Oscillation
So far we have purely relied on electromechanical techniques, however amplification is key to all modern oscillators, for which of course you require active devices. The simplest of these uses an inductor and capacitor to form a tank circuit. In a tank circuit energy sloshes back and forth between an inductor and capacitor. Without amplification, losses will cause the oscillation to quickly die out. However by introducing amplification (such as in the Colpitts oscillator) the process can be kept going indefinitely.
Oscillator stability is important in many applications such as radio transmission. Better oscillators allow transmissions to be packed more closely on the spectrum without fear that they might drift and overlap. So the quest for better, more stable oscillators continued. Thus the crystal oscillator was discovered, and productionized. This was a monumental effort.
Producing Crystal Oscillators
The video below shows a typical process used in the 1940s for the production of crystal oscillators:
Natural quartz crystals mined in Brazil were shipped to the US, and processed. I counted a total of 13 non-trivial machining/etching steps and 16 measurement steps (including rigorous quality control). Many of these quite advanced, such as the alignment of the crystal under an X-Ray using a technique similar to X-Ray crystalography.
These days our crystal oscillator production process is more advanced. Since the 1970s crystal oscillators have been fabricated in a photolithographic process. In order to further stabilize the crystal additional techniques such as temperature compensation (TCXO) or operating the crystal at a temperature controlled by the use of a heating element (OCXO) have been employed. For most applications this has proved accurate enough… Not accurate enough however for the timenuts.
Timenuts Use Atoms
For timenuts there is no “accurate enough”. These hackers strive to create the most accurate timing systems they can, which all of course rely on the most accurate oscillator they can devise.
Many timenuts rely on atomic clocks to make their measurements. Atomic clocks are an order of magnitude more precise than even the best temperature controlled crystal oscillators.
Bill Hammack has a great video describing the operation of a cesium beam oscillator. The fundamental process is shown in the image below. The crux is that cesium gas exists in two energy states, which can be separated under a magnetic field. The low energy atoms are exposed to a radiation source, the wavelength of which is determined by a crystal oscillator. Only a wavelength of exactly 9,192,631,770Hz will convert the low energy cesium atoms to the high energy form. The high energy atoms are directed toward a detector, the output of which is used to discipline the crystal oscillator, such that if the frequency of the oscillator drifts and the cesium atoms are no longer directed toward the detector its output is nudged toward the correct value. Thus a basic physical constant is used to calibrate the atomic clock.
While cesium standards are the most accurate oscillators known, Rubidium oscillators (another “atomic” clock) also provide an accurate and relatively cheap option for many timenuts. The price of these oscillators has been driven down due to volume production for the telecoms industry (they are key to GSM and other mobile radio systems) and they are now readily available on eBay.
With accurate time pieces in hand timenuts have performed a number of interesting experiments. To my mind the most interesting of these is measuring time differences due to relativistic effects. As is the case with one timenut who took his family and a car full of atomic clocks up Mt. Rainier for the weekend. When he returned he was able to measure a 20 nanosecond difference between the clocks he took on the trip and those he left at home. This time dilation effect was almost exactly as predicted by the theory of relativity. An impressive result and an amazing family outing!
It’s amazing to think that when Einstein proposed the theory of special relatively in 1905, even primitive crystal oscillators would not have been available. Spark gap, and Alexanderson alternators would still have been in everyday use. I doubt he could imagine that one day the fruits of his theory would be confirmed by one man, on a road trip with his kids as a weekend hobby project. Hackers of the world, rejoice.
A rubidium standard, or rubidium atomic clock, is a high accuracy frequency and time standard, usually accurate to within a few parts in 1011. This is still several orders of magnitude less than some of the more accurate standards – for example the NIST-F1 has an uncertainty of 5×10-16 (It is expected to neither gain nor lose a second in nearly 100 million years) and the more recent NIST-F2 has an uncertainty of 1×10-16 (It is expected to neither gain nor lose a second in nearly 300 million years). But the Rb standard is comparatively inexpensive, compact, and widely used in TV stations, Mobile phone base stations and GPS systems and is considered as a secondary standard.
The obvious way of checking would be to use another source with a higher accuracy, such as a caesium clock and do a phase comparison. Since that was not possible, he decided to use NIST’s time/frequency service, broadcasting on 60 kHz – WWVB. He did this because almost 30 years ago, he had built a receiver for WWVB which had since been running continuously in a corner of his shop, with only a minor adjustment since it was built.
His idea was to count and accumulate the phase ‘slips’ generated by comparing the output of the WWVB receiver with the output of the Rb standard using a digital phase comparator. The accuracy of the standard would be calculated as the derivative of N (number of slips) over time. The circuit is a quadrature mixer: it subtracts the frequency of one input from the other and outputs the difference frequency. The phase information is conveyed in the duty cycle of the pulses coming from the two phase comparators. The pulses are integrated and converted to digital logic level by low-pass filter/Schmitt trigger circuits. The quadrature-phased outputs are connected to the stepper motor driver which converts logic level inputs to bi-directional currents in the motor windings. The logic circuit is bread-boarded and along with the motor driver, housed in a computer hard drive enclosure which already had the power supply available.
You could cruise the Internet bazaars for a talking clock but you’ll never find one as awesome as this. Just look at it… even if it didn’t work it would be awesome.
[Art] certainly lives up to his username. His Rubidium-standard atomic real-time clock is surely an example of hardware art. The substrate is a collection of point-to-point soldered perfboard modules. Each laid out meticulously. What does such layout call for? A gorgeous enclosure which doesn’t obscure your view of the components. For this he went with a copper tube frame and a custom fabricated aluminum chassis pan.
For the circuit itself [Art] tells us he wanted to build something akin to the old HP nixie frequency counters so he went with logic chips. The pictures and a few video annotations are the only clues we have for how this works. Hopefully your encouragement in the comments will help prompt him to share more about that.
Oh, and the talking clock part that we referred to earlier? Every minute you get a readout of the time thanks to a PIC playing back audio using [Roman Black’s] BTc sound compression algorithm.
[Brett] just finished construction and long-term testing of this extremely accurate timepiece. It keeps such great time by periodically syncing with the atomic clock in Mainflingen, Germany.
The core of the project is an ATMega328 which uses the new DCF77 library for decoding the signal broadcast by an atomic clock. The libraries written by Udo Klein significantly increase the noise tolerance of the device reading the signal, but they will not work with any project that use a resonator rather than a crystal.
In the event of a complete signal loss from the atomic clock, the micro driving the clock also has a backup crystal that can keep the clock running to an accuracy of within 1 second per day. The clock can drive slave clocks as well, using pulses with various timings depending on what [Brett] needs them to do. The display is no slouch either: six seven-segment displays show the time and an LCD panel reads out data about the clock. It even has chimes for the hour and quarter hour, and is full of many other features to boot!
One of the most annoying things about timekeeping is daylight savings time corrections, and this clock handles that with a manual switch. This can truly take care of all of your timekeeping needs!
Accurate time is all around us. Streaming down from satellites thousands of miles in space, UTC time information is at all of our fingertips. You just have to know how to reach out and grab it. [hkdcsf] not only knows how to do this, he does itin style.
Tipping his hat into The Hackaday Prize contest, [hkdcsf]’s atomic clock is masterfully crafted. Not only does it get time information from GPS satellites, it also has the ability to grab the infomation from the DCF77 transmitter. And if ever it’s in a position where neither signal can be found, an RTC crystal keeps the time and date accurate.
His design is based on a PIC18F25K20, and bristles with so many features that it might make you dizzy. So be warned – you might want to be in a seated position before taking a look at this project. [hkdcsf] does a great job at detailing exactly how his clock works, and his efforts to provide this level of detail will surely help other hackers to add similar features to their future projects.
The project featured in this post is an entry in The Hackaday Prize. Build something awesome and win a trip to space or hundreds of other prizes.
As he was going to Mt Rainier (5400ft high) with his children for the weekend, he brought in his van 3 cesium clocks while leaving other atomic clocks at his home for comparison. The theory behind the test is that if you’re are at higher altitudes, then your speed (in a galactic coordinate system) is higher than the one you’d have at sea level and therefore time would go “slower” than at lower altitudes.
[Tom] brought 400 pounds of batteries, 200 pounds of clocks and left his car turned on during his 2 days stay in the ‘Paradise Lodge’. He used 120V DC to AC converters and chose to bring 3 cesium clocks to have a triple redundant setup. When he came back home, he had the good surprise of finding a time difference of 23ns. This is a great application for those rubidium sources you’ve been scavenging.