Melting Metal with a DIY Foundry Furnace

Foundry Furnace

If you want to do casting at home, you’ll need a way to melt metal. [Jake]‘s DIY foundry furnace gets hot enough to melt aluminium, and is built out a mix of scrap parts.

The chamber of the furnace is built out of a water heater tank which has been lined with a special cement that refracts heat. The furnace is heated by a Babington burner. This type of burner works by atomizing the fuel and injecting it into the furnace. They are good for burning waste oil to achieve high heats.

A scrap Volkswagen oil pump and a cordless drill are used to feed oil into the burner. Once it’s fired up, the furnace takes about 10 minutes to melt the 11 pounds of metal that it can hold. [Jake] melted about 40 pounds of aluminium alloy from scrap alloy wheels in 2 hours, which should be more than enough for a home casting project.

After the break, check out the overview of the device and a demo of melting aluminium.

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