A motor mount. A sturdy enclosure. A 43.7° bracket. The average hack requires at least one angled metal part, and the best tool to make one is still the good ol’ press brake. Bending parts requires a few extra thoughts in the design and layout of the flat patterns, so if you want to know about bend allowances, bend deduction and how to bend accurate parts even without a press, read on.
Circuit bending doesn’t get a lot of respect around some parts of the Internet we frequent, but there is certainly an artistry to it. Case in point is the most incredible circuit bending we’ve ever seen. Yes, it’s soldering wires to seemingly random points on a PCB, but these bend points are digitally controlled, allowing a drum machine to transform between bent crunchiness and a classic 1980s drum machine with just a few presses of a touch screen controller.
All circuit bending must begin with an interesting piece of equipment and for this project, [Charles], the creator of this masterpiece of circuit bending, is using a Roland TR-626, a slightly more modern version of the TR-606, the percussive counterpart of the infamous TB-303. The circuit is bent in the classical fashion – tying signals on the PCB to ground, VCC, or other signals on the board. [Charles] then out does everyone else by connecting these wires to 384 analog switches controlled by an Arduino Mega. Also on the Arduino is a touch screen, and with a slick UI, this old drum machine can be bent digitally, no vast array of toggle switches required.
[Charles] has put up a few videos going over the construction, capabilities, and sound of this touch screen, circuit bent drum machine. It’s an amazing piece of work, and something that raises the bar for every circuit bending mod from this point on.
Thanks [oxygen_addiction] and [Kroaton] for sending this one in.
Sometimes while working on a project there comes a point where a specialized tool is needed. That necessary tool may or may not even exist. While [Fabien] was working on his DNA Lamp project he needed to bend a copper wire into a helical shape. Every one of us has wrapped a wire around a pencil and made a little springy thing at some point. While the diameter may have been constant, the turn spacing certainly was not. [Fabien] came up with a simple gizmo to solve that problem.
The tool utilizes an 8mm rod that will ensure the ID of the helix is indeed 8mm. We’ve already discussed that was the easy part. To make certain the turn spacing is not only consistent but also of the correct amount, a wooden frame is used. The frame has holes in it to allow the 8mm rod to pass through. Adjacent to those rod holes are much smaller holes just a bit larger than the copper wire that will become the helix. These holes are drilled at an angle to produce the correct turn spacing. [Fabien] figured out the correct angle by taking the desired turn spacing distance, helix diameter and wire diameter and plopping it in this formula:
Regular reader [RoadWarrior222] has watched as we’ve featured several projects that show how to bend acrylic. But so far he hasn’t seen us cover his favorite technique developed by [Dale A. Heatherington] which uses a hot wire forming tool to make precise bends. The tool is simple to use plus it’s cheap and easy to build. It’s a great choice if you don’t have a heat gun, and it may be possible to make cleaner bends than other techniques.
The business end of the bending tool is the red-hot Nichrome wire running through the aluminum channel. That channel is used to protect the MDF and act as a spacer so that the wire doesn’t touch the acrylic. On the near side the wire is anchored with a screw, but on the far end it is kept taught by including a spring. The wire heats up as it is connected to a 12V battery, but since the heating is cause by the wire’s resistance it will only get red-hot in between the alligator clips providing power. To make sure your bends will be perpendicular to the edge of the acrylic there’s an aluminum guide strip on one side of the MDF platform.
You can salvage Nichrome wire from an old hair dryer. If you have any left over it’s great for other projects like building a CNC hot-wire cutter.
No, it’s not flexible, its bendable. As in, you can hack it to sound different by connecting parts in random ways. “Where’s the Party At?”, or “WTPA” for short is a bendable 8 bit sampler made by [Todd Bailey]. Still curious what it is? Watch his video showing it in action. The video is huge, 93Megs, so be patient. The overall attitude of this project is built around hacking. Consider this quote from his page ” I’ve got lots of things to poke, bend, illuminate, invoke, distrust, regulate, and otherwise get jiggy with. It’s like being 15 at the mall again! “. Sounds like fun to us.
[via Create Digital Music]
[Peter Edwards] at Casper Electronics built a modular synth and integrated it with the Barbie karaoke machines we saw at Notacon last April. The complete unit consists of 25 modules which are wired together using banana cables. He’s using this homebrew step sequencer to control the bent karaoke machines which then feed into the rest of the synthesizer. If you’d like to bend your own barbie karaoke machine, [Peter] was kind enough to post schematics and instructions for his bends.