Beautiful and Bizarre Boards

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An odd board (piezo coupler), fabbed by OSHPark.

Recently I’ve been getting curious about interesting PCB shapes. In the past I’ve always used simple Polygons, perhaps rounding out the corners to make the design a little more aesthetically pleasing. The board to the right was my introduction to the possibilities of oddly shaped boards. It’s designed to couple with a piezo buzzer (used as an actuator). I’ve been planning to have it fabricated out of FPC (Flexible Printed Circuits), but with fabrication being so cheap I sent it to OSHPark to see what they’d make of it. OSHPark doesn’t have hard specs around internal routing, but in my experience they’re up to try anything (and they’re quality is always great). The width of the prongs on the PCB shown is 5mm. I figured it was a risk, and that it was likely the FR4 could break, but it came back great!

This has led me to the realization that my boards could look much more exciting than they do currently, and that our highly optimized modern PCB fabrication process provides a lot of room for experimentation. This article will discuss some of the options available when creating non-traditional PCBs.

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Hackaday Links: December 6, 2015

[Camus] had it all wrong. After a few hundred years of rolling a stone up a mountain, Sisyphus would do what all humans would do: become engrossed in novelty. The stone would never reach the summit, but it could roll off some pretty sweet ramps. That mountain goat that ticked him off a few decades ago? If Sisyphus let go right now, the stone would probably take that goat out. Sisyphus, like all of us, would be consumed in meaningless novelty. One must imagine Sisyphus happy.

The pumpkin spice must flow. It’s the holidays and for a lot of us that means copious amounts of baked goods. How about an edible sandworm? It looks like something close to a cinnamon roll.

This December’s Marie Claire – whatever that is, I have no idea – features haute circuits. These circuit boards are the work of [Saar Drimer] and Boldport, makers of fine circuit board art. We’ve seen his work a number of times featuring squiggly traces and backlit panels. This seems to be the first time Boldport and the entire idea of PCB art has infiltrated the design world. He also does puzzles.

Raspberry Pi cases simply do not look cool. There’s ports coming out everywhere, and plastic really doesn’t look that great. You know what does look great? Walnut. [Karl] made a few of these out of walnut, MDF and solid aluminum. He’s thinking he might bring this to market, you can check out his webzone here.

Self-driving cars being sold right now! That’s an eBay link for a DARPA Grand Challenge vehicle, a heavily modified Isuzu VehiCross loaded up with computers, a laser scanner, camera, and connected to actuators for steering, brake, pedals, and shifter.

A few years ago, a snowboarding company realized they could use YouTube as a marketing device. They made some really cool projects, like a snowboard with battery-powered heaters embedded in the core of the board (yes, it works). There’s only so many different snowboards you can build, so they turned to surfboards. In fact, they turned to cardboard surfboards, and last week they made a cardboard electric guitar in the Fender custom shop. It’s a completely understandable linear progression from A to B to I don’t know what kind of glue they’re using.

‘Nutclough’ Circuit Board Design is Stylishly Amplified

Though there is nothing wrong with the raw functionality of a plain rectangular PCB, boards that work an edge of aesthetic flare into their layout leave a lasting impression on those who see them. This is the philosophy of circuit artist [Saar Drimer] of Boldport, and the reason why he was commissioned by Calrec Audio to create the look for their anniversary edition amplifier kit. We’ve seen project’s by [Saar] before and this ‘Nutclough18’ amplifier is another great example of his artistic handy work.

nutclough2For the special occasion of their 50th anniversary, Calrec Audio contacted [Saar] requesting he create something a bit more enticing than their standard rectangular design from previous years. With their schematic as a starting point, [Saar] used cardboard to mock-up a few of his ideas in order to get a feel for the placement of the components. Several renditions later, [Saar] decided to implement the exact proportions of the company’s iconic Apollo desk into the heart of the design as an added nod back to the company itself. In the negative space between the lines of the Apollo desk there is a small perforated piece depicting the mill where the Calrec offices are located. The image of the mill makes use of different combinations of copper, silk and solder mask either absent or present to create shading and depth as the light passes through the board. This small piece that would have otherwise been removed as scrap can be snapped off from the body of the PCB and used as a commemorative keychain.

With the battery and speaker mounted behind the completed circuit board, [Saar’s] design succeeds in being a unique memento with a stylish appeal. There is a complete case study with detailed documentation on the Nutclough from cardboard to product on the Boldport website. Here you can also see some other examples of their gorgeous circuit art, or checkout their opensource software to help in designing your own alternative PCBs.

Hackaday Links: May 11, 2014

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North Korean drones! Yes, your local hobby shop has the same aerial reconnaissance abilities as North Korea. Props to Pyongyang for getting v-tail mixing down.

There’s nothing quite as satisfying as the look of a well laid out resistor array, and the folks at Boldport have taken this to a new level. It’s an art piece, yes, but these would make fabulous drink coasters.

Here’s something even more artistic. [cpurola] found a bunch of cerdip EPROMs and bent the pins in a weird chainmaille-esque way. The end result is an EPROM bracelet, just in time for mother’s day. It’s a better use for these chips than tearing them apart and plundering them for the few cents worth of gold in each.

[John] still uses his original Xbox for xmbc, but he’d like to use the controllers with his computer. He never uses the third and fourth controller ports, so he stuck those in his computer. It’s as simple as soldering the controller port module to a connector and plugging it into an internal USB port. Ubuntu worked great, but Windows required XBCD.

[Kerry] has modified an FT232 USB/UART thingy as an Arduino programmer before. The CP2102 USB/UART is almost as popular on eBay, a little less expensive, and equally suited for ‘duino programming. It requires desoldering a resistor and soldering a jumper on a leadless package, but with a fine solder tip, it’s not too bad.