Designing Electronics That Work

November 15, 2021 by Dave Rowntree 36 Comments

[Hunter Scott] who has graced these pages a fair few times, has been working on electronics startups for the past ten years or so, and has picked up a fair bit of experience with designing and building hardware. Those of us in this business seem to learn the same lessons, quite often the hard way; we call it experience. Wouldn’t it be nice to get up that learning curve a little quicker, get our hardware out there working sooner with less pain, due to not falling into the same old traps those before us already know about? The problem with the less experienced engineer is not their lack of talent, how quickly they can learn, nor how much work they can get done in a day, but simply that they don’t know what they don’t know. There’s no shame in that, it’s just a fact of life. [Hunter] presents for us, the Guide to Designing Electronics that Work.

The book starts at the beginning. The beginning of the engineering process that is; requirements capturing, specifications, test planning and schedule prediction. This part is hard to do right, and this is where the real experience shows. The next section moves onto component selection and prototyping advice, with some great practical advice to sidestep some annoying production issues. Next there’s the obvious section on schematic and layout with plenty of handy tips to help you to that all important final layout. Do not underestimate how hard this latter part is, there is plenty of difficulty in getting a good performing, minimal sized layout, especially if RF applications are involved.

The last few sections cover costing, fabrication and testing. These are difficult topics to learn, if up till now all you’ve done is build prototypes and one-offs. These are the areas where many a kickstarter engineer has fallen flat.

Designing Electronics That Work doesn’t profess to be totally complete, nor have the answer to everything, but as the basis for deeper learning and getting the young engineer on their way to a manufacturable product, it is a very good starting point in our opinion.

The book has been around a little while, and the latest version is available for download right now, on a pay what-you-want basis, so give it a read and you might learn a thing or two, we’re pretty confident it won’t be time wasted!

One Man’s Quest To Build A Baby Book With Brains

September 7, 2021 by Tom Nardi 44 Comments

Regular readers will know that Hackaday generally steers clear of active crowdfunding campaigns. But occasionally we do run across a project that’s unique enough that we feel compelled to dust off our stamp of approval. Especially if the campaign has already blasted past its funding goal, and we don’t have to feel bad about getting you fine folks excited over vaporware.

It’s with these caveats in mind that we present to you Computer Engineering for Babies, by [Chase Roberts]. The product of five years of research and development, this board book utilizes an internal microcontroller to help illustrate the functions of boolean logic operations like AND, OR, and XOR in an engaging way. Intended for toddlers but suitable for curious minds of all ages, the book has already surpassed 500% of its funding goal on Kickstarter at the time of this writing with no signs of slowing down.

The electronics as seen from the rear of the book.

Technical details are light on the Kickstarter page to keep things simple, but [Chase] was happy to talk specifics when we reached out to him. He explained that the original plan was to use discreet components, with early prototypes simply routing the button through the gates specified on the given page. This worked, but wasn’t quite as robust a solution as he’d like. So eventually the decision was made to move the book over to the low-power ATmega328PB microcontroller and leverage the MiniCore project so the books could be programmed with the Arduino IDE.

Obviously battery life was a major concern with the project, as a book that would go dead after sitting on the shelf for a couple weeks simply wouldn’t do. To that end, [Chase] says his code makes extensive use of the Arduino LowPower library. Essentially the firmware wakes up the ATmega every 15 ms to see if a button has been pressed or the page turned, and updates the LED state accordingly. If no changes have been observed after roughly two minutes, the chip will go into a deep sleep and won’t wake up again until an interrupt has been fired by the yellow button being pressed. He says there are some edge cases where this setup might misbehave, but in general, the book should be able to run for about a year on a coin cell.

[Chase] tells us the biggest problem was finding a reliable way to determine which page the book was currently turned to. In fact, he expects to keep tinkering with this aspect of the design until the books actually ship. The current solution uses five phototransistors attached to the the MCU’s ADC pins, which receive progressively more light as fewer pages are laying on top of them. The first sensor is exposed when the second page of the book is opened, so for example, if three of the sensors are seeing elevated light levels the code would assume the user is on page four.

Opening to the last page exposes all five light sensors.

The books and PCBs are being manufactured separately, since as you might expect, finding a single company that had experience with both proved difficult. [Chase] plans on doing the final assembly and programming of each copy in-house with the help of family members; given how many have already been sold this early in the campaign, we hope he’s got a lot of cousins.

So what do you do with an Arduino-compatible book when Junior gets tired of it? That’s what we’re particularly interested in finding out. [Chase] says he’s open to releasing the firmware as an open source project after the dust settles from the Kickstarter campaign, which would give owners a base to build from should they want to roll their own custom firmware. Obviously the peripheral hardware of the book is fairly limited, but nothing is stopping you from hanging some sensors on the I2C bus or hijacking the unused GPIO pins.

If you end up teaching your copy of Computer Engineering for Babies some new tricks, we’ve love to hear about it.

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An Analog IC Design Book Draft

August 31, 2020 by Al Williams 21 Comments

[Jean-Francois Debroux] spent 35 years designing analog ASICs. He’s started a book and while it isn’t finished — indeed he says it may never be — the 180 pages he posted on LinkedIn are a pretty good read.

The 46 sections are well organized, although some are placeholders. There are sections on design flow and the technical aspects of design. Examples range from a square root circuit to a sigma-delta modulator, although some of them are not complete yet. There are also sections on math, physics, common electronics, materials, and tools.

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Mini Library For Kids Gets Blinky Lights And Solar Upgrade

June 28, 2020 by Donald Papp 1 Comment

Reading is big in Québec, and [pepelepoisson]’s young children have access to a free mini library nook that had seen better days and was in dire need of maintenance and refurbishing. In the process of repairing and repainting the little outdoor book nook, he took the opportunity to install a few experimental upgrades (link in French, English translation here.)

The mini library pods are called Croque-Livres, part of a program of free little book nooks for children across Québec (the name is a bit tricky to translate into English, but think of it as “snack shack, but for books” because books are things to be happily devoured.)

After sanding and repairs and a few coats of new paint, the Croque-Livres was enhanced with a strip of WS2812B LEDs, rechargeable battery with solar panel, magnet and reed switch as door sensor, and a 3.3 V Arduino to drive it all. [pepelepoisson]’s GitHub repository for the project contains the code and CAD files for the 3D printed pieces.

The WS2812B LED strip technically requires 5 V, but as [pepelepoisson] found in his earlier project Stecchino, the LED strip works fine when driven directly from a 3.7 V lithium-polymer cell. It’s not until around 3 V that it starts to get unreliable, so a single 3.7 V cell powers everything nicely.

When the door is opened, the LED strip lights up with a brief animation, then displays the battery voltage as a bar graph. After that, the number of times the door as been opened is shown on the LED strip in binary. It’s highly visual, interactive, and there’s even a small cheat sheet explaining how binary works for anyone interested in translating the light pattern into a number. How well does it all hold up? So far so good, but it’s an experiment that doesn’t interfere at all with the operation of the little box, so it’s all good fun.

Books You Should Read: The Boy Who Harnessed The Wind

May 14, 2020 by Steven Dufresne 30 Comments

For many of us, our passion for electronics and science originated with curiosity about some device, a computer, radio, or even a car. The subject of this book has just such an origin. However, how many of us made this discovery and pursued this path during times of hunger or outright famine?

That’s the remarkable story of William Kamkwamba that’s told in the book, The Boy Who Harnessed the Wind. Remarkable because it culminates with his building a windmill (more correctly called a wind turbine) that powered lights in his family’s house all by the young age of fifteen. As you’ll see, it’s also the story of an unyielding thirst for knowledge in the face of famine and doubt by others.

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Code The Classics Is Coming

December 11, 2019 by Al Williams 6 Comments

We feel sorry for youth of today. If you spend a few hours playing a modern video game and decide you want to write your own, there’s a big job ahead of you. Games now are as much performances as programs, with cinematic 3D renderings, polyphonic sound and music tracks, and detailed storylines. That wasn’t true 40 years ago, when you could play Pong and then think about writing your own version. The Raspberry Pi people must agree as they are taking preorders for a book called “Code the Classics.” In it, they interview designers of several classic arcade games and then show Python versions of the games you can run — and hack — yourself. You can see their video about the title, below.

The code is from Raspberry Pi founder [Eben Upton] and as you might expect the games aren’t necessarily faithful reproductions but inspired by the old arcade standards.

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Unix Tell All Book From Kernighan Hits The Shelves

October 29, 2019 by Al Williams 56 Comments

When you think of the Unix and C revolution that grew out of Bell Labs, there are a few famous names. Dennis Ritchie, Ken Thompson, and Brian Kernighan come to mind. After all, the K in both K&R C and in AWK stand for Kernighan. While Kernighan is no stranger to book authorship — he’s written several classics including “the white book” for C and Unix — he has a new book out that is part historical record and part memoir about the birth of Unix.

Usually, when a famous person writes a retrospective like this, it is full of salacious details, but we don’t expect much of that here. The book talks about Bell Labs and Multics, of course. There’s serious coverage of the first, sixth, and seventh editions with biographies of people integral to those releases.

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