bricks

4 Articles

3D Printing LEGO-like Blocks

June 10, 2023 by 8 Comments

LEGO are perhaps the perfect children’s toy, at least until you step on the errant brick while walking around the house. Available in all kinds of sets with varying themes and characters, they encourage building and creativity in kids like no other. Those with 3D printers might have considered creating their own specialty blocks, but the manufacturing of real LEGO blocks involves steel molds with extremely tight tolerances far outside the realm of most 3D printers. To print blocks capable of interconnecting in a similar way involves taking advantage of the characteristics of 3D printers and their materials instead, as [CNC Kitchen] demonstrates with these PrintABloks.

The PrintABlok was the idea of [Joe Larson] aka [3D Printing Professor] and is built around a one-unit base block, which has holes on all of its sides, paired with small connecting pieces which are placed in the holes to connect the various blocks to one another. Using your CAD software of choice (although they were originally built using Blender), the base block can be lengthened or widened for printing various different types of blocks, and the diamond-shaped hole can even be added to various prints that aren’t blocks at all. This means that a wide variety of parts can be made, all designed to interlock with the bricks or various other shapes. [Joe] even created an array of themed sets like robots, castles, and dinosaurs and although he sells these more complex models, he released his base set and interconnection mechanism for free and is available for anyone to use.

Another perk of the PrintABlok system is that they are scalable, mitigating safety risks for smaller children that might try to swallow some of the smaller parts. It’s an excellent way to put the 3D printer to work if there are any children around in the house. But this isn’t the only LEGO-inspired build we’ve ever seen, and they aren’t always going to be used to make children’s toys. [Ivan] recently used similar 3D-printed interlocking bricks more in the style of LEGO Technic to attempt to build a human-rideable go-kart.

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An image of a Modulex brick (left) next to a LEGO brick right. Both are 4x2 studs, but the Modulex brick is much smaller at 20x10x5 mm vs the LEGO's 32x16x9.6 mm.

Modulex Is LEGO’s Long Lost Cousin

February 8, 2023 by 23 Comments

We love LEGO here at Hackaday, but did you know that LEGO spun off a parallel product line made for architectural models called Modulex?

[Peter Dibble] takes us on a deep dive through the history of Modulex, starting with Godtfred Kirk Christiansen needing a better way to model actual buildings after trying to design a house in LEGO. The LEGO brick’s 5:5:6 ratio proved challenging for modeling full-sized projects, so Modulex was conceived around a 1:1:1 ratio 5 mm cube. This change means Modulex is not compatible with LEGO System bricks.

As architectural styles morphed through the mid-20th Century, designs based around blocky shapes became passe, and Modulex pivoted to targeting factory and city planning customers. Products later branched out to include wall charts and Plancopy photocopy-able planners along with reconfigurable signage. Modulex (now ASI) still goes on as one of the biggest signage companies in the world, but discontinued the bricks in 2004. An attempt was made to revive Modulex bricks in 2015, but LEGO Group bought the company that had the rights to the bricks and has no intention of producing Modulex.

For more LEGO hacks, checkout this machine learning LEGO sorter or these giant LEGO-like pieces.

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Modified Bricks Can House Energy, Too

August 16, 2020 by 43 Comments

What if building an emergency battery were as easy as painting conductive plastic onto bricks, stacking them, and charging them up? Researchers at Washington University in St. Louis have done just that — they’ve created supercapacitors by modifying regular old red bricks from various big-box hardware stores.

The bricks are coated in poly(3,4-ethylenedioxythiophene) polystyrene sulfonate (PEDOT:PSS), a conductive polymer that soaks readily into the bricks’ porous surface. When the coated brick is connected to a power source such as a solar panel, the polymer soaks up ions like a sponge. PEDOT:PSS reacts with the iron oxide in the bricks, the rust that gives them their reddish-orange color. Check out the demonstration after the break — it’s a time lapse that shows three PEDOT-coated bricks powering a white LED for ten minutes.

We envision a future where a brick house could double as a battery backup when the power goes out. The researchers thought of that too, or at least had their eye on the outdoors. They waterproofed the PEDOT-coated bricks in epoxy and found they retain 90% of their capacitance and are still efficient after 10,000 charge-discharge cycles. Since this doesn’t take any special kind of brick, it seems to us that any sufficiently porous material would work as long as iron oxide is also present for the reaction. What do you think?

If you can get your hands on the stuff, PEDOT:PSS has all kinds of uses from paper-thin conductors to homebrew organic LEDs.

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Global Village Construction Set

November 18, 2010 by 56 Comments

The Global Village Construction Set is an open hardware initiative aimed at sharing tool-building knowledge. They believe that to build civilization you need forty basic tools, eight of which they’ve already prototyped and made available on their wiki. Included in these is a tractor which reminds us of a beefy bobcat. It has a soil pulverizing attachment which can be used to break down soil and feed it to their soil brick compressor. That machine spits out compressed dirt bricks which are used as building materials. They’re stacked on concrete footings and then limewashed to protect the un-baked bricks from water erosion. Does this remind anyone else of real-life Minecraft?

Above you can see a group of Open Source Ecology developers showing off bricks in front of the machine that made them, with the tractor/soil pulverizer to the right. Take a look at the videos about the construction set and brickmaking after the break. And learn more by perusing their weblog.

If you think an apocalypse is on the way you might want to buddy-up with these folks. They seem to know what they’re doing.

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