Extremely Thorough Formlabs Form 2 Teardown by Bunnie

[Bunnie Huang] recently had the opportunity to do a thorough teardown of the new Formlabs Form 2 printer. It’s a long read, so just head over there and immerse yourself in every detail. If you want the cliff notes, though, read this but still go look at all the pretty pictures.

First, it’s a major upgrade with pretty much every component. The CPU is a huge step up, the interface went from monochrome to full color touch screen, the connectivity has been upgraded with WiFi and Ethernet, the optics are much better and safer, the power supply is integrated, there are lots of little improvements that handle things like bed leveling, calibration, resin stirring, pausing jobs, and resin refilling during a print. Bunnie practically gushes at all the features and impressive engineering that went into the Form 2.

You can compare the teardown of the Form 2 to [Bunnie’s] teardown of the Form 1 printer back in 2013.

Bunnie’s Guide to Shenzhen Electronics

[Bunnie Huang] is now officially the person who wrote the book on electronics manufacturing in Shenzhen, China. His Crowd Supply campaign for The Essential Guide to Electronics in Shenzhen has blown way past the initial goal. [Bunnie] is the first person who comes to mind for anyone needing help getting their electronics built in the region.

The books is meant as a travel companion. Hackaday was in China last June and toured the markets of Hua Qiang Bei. They are incredibly overwhelming, but people are very nice, willing to help, and none of them speak English. [Bunnie’s] approach is pages with squares you can point to in order to express your meaning. Standing at the capacitor stall? There’s a page for that. Gawking at a booth packed full of LEDs and need them in reels instead of tape? That’s in the book too. Even better, this isn’t a one-way thing. You should be able to understand well enough what they vendor is trying to convey as they point at the pages to answer your questions. This is certainly better than our method of trying to find pictures of addresses and Chinese characters on our phones. Everything is at the ready.

It doesn’t end there. The images of the book’s table of contents shows that you’ll get help with getting into the country, getting around once you’re there, and making the deal when you do find what you need. If you’re ever going to make the trip to Shenzhen, this is the first thing you should put in your backpack.

Since you’re already in the mood to purchase something made of paper, we think you’ll be interested you in this gorgeous Hackaday Omnibus Vol 02. It’s 128 pages of the best original content published on Hackaday over the past year, including the stunning artwork of Joe Kim.

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[Bunnie Huang’s] Hardware Talks Top Your Watch List

When [Bunnie] talks, we listen. He is a fount of product engineering knowledge, having seen many of his own products through from concept to market, and frequently helping others do the same. Of course having the knowledge is one thing, but he is also an accomplished speaker who knows what is important and how to share it in a way which is meaningful to others. The latest example of this is a pair of Engineering Talks he gave at Highway 1.

It’ll take you less than twenty minutes to get through the two videos. The first focuses on documentation for manufacturing. What do you need to include on a bill of materials sent to the factory? [Bunnie] has a set of gotchas which illustrate how vital this is. He also discusses how to handle design changes once the manufacturing wheels are already in motion. The second clip covers how Design for Manufacture relates to the actual cost of a production run. We hope there are more of these clips in the publishing pipeline so we’re keeping our eye on this channel.

The two videos are embedded below and at the time of writing had just a couple dozen views each and only one comment between the two of them. It seems sacrilege to say this, but we agree with that YouTube comment; these videos are gold.

Want to check out one of [Bunnie’s] latest projects? It’s a radio-based interactive badge.

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Sex and Blinky LEDs At Burning Man

[Bunnie] was at Burning Man this year, and to illuminate his camp members in the dark and dusty nights of the playa, he created a blinky badge. This isn’t just any badge stuffed with RGB LEDs; each of the badges were unique by the end of Burning Man. These badges were made unique not by twiddling dials or pressing buttons; all the color patterns were bred with badge sex.

This social experiment to replicate nature’s most popular means of creating more nature is built around a peer to peer radio. Each badge is equipped with a radio, a circle of RGB LEDs, and a bit of code that expresses the pattern of lights on the badge as a sequence of genes. When one badge gives consent to another badge, they ‘breed’, creating a new pattern of lights. If you’re wondering about the specifics of the act, each badge is a hermaphrodite, and each badge transmits a ‘sperm’ to fertilize the other plant’s ‘egg’. There’s even a rare trait included in the genome of the badge; each badge has a 3% chance of having a white pixel that moves around the circle of LEDs. [Bunnie] found this trait was more common after a few days, suggesting that people were selectively breeding their badges.

Of course, finding potential mates is a paramount concern for any sexual organism, and the sex badge has this covered, too. The 900MHz radio listens for other badges in close proximity, and when any are found their owners are displayed on an OLED display. This came in handy for [Bunnie] more than a few times – there’s no phones out there, and simply knowing your friends are within a hundred meters or so is a big help.

The entire badge platform is documented online, along with the code and spec for badge genes. Badges with some sort of wireless communication have been around for a while, but this is the first time that communication has been used for something more than sharing contact information or implementing a chat room. It’s a great idea, and something we hope to see more of in future con badges.

Judge Spotlight: Andrew “Bunnie” Huang

judge-spotlight-bunnie

This week’s Judge Spotlight focuses on [Andrew “Bunnie” Huang]. If you haven’t heard of him you need to pay more attention. His hacker cred goes way back to the original Xbox, which he reverse engineered and laid bare its security flaws. Maintaining his hacker spirit he went on to design and hack the Chumby. More recently he took on the challenge of developing and Open laptop called Novena. All of this while continuing to explore and experiment with all kinds of electronics, posting about his adventures for those of us that care about an electronics ecosystem that doesn’t shut out the user from tinkering with the hardware. Join us after the break for our conversation with The Hackaday Prize judge [Bunnie Huang].

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Bunnie Talks to Us About Novena Open Hardware Laptop

 

We made a point to stop by the Freescale booth at Maker Faire where [Bunnie Huang] was showing off the Novena laptop. His past accolades (Wikipedia page) and the rabid success of the crowd funding round — which nearly tripled its goal — meant we had to make multiple attempts to speak with him. But the third time’s a charm and it was worth the wait!

Several things struck me about seeing the hardware in person. First off, I like that there’s a little bit of room inside but the case is still reasonably small. This really is a laptop aimed at hardware hacking; I would anticipate that the majority of backers intend to roll their own hardware for it. Second, [Bunnie] showed off several expansion boards as examples which use a standard 80-pin header to get at the onboard components. The example of a man-in-the-middle attack for the flash chip on a thumb drive was extremely tasty. But it was also interesting to hear about an SDR board which will ship to original backers since the campaign made its stretch goals.

If you don’t know much about this project, you can get some background from our post when the crowd funding went live. Open design info is available from the Novena page.

[Bunnie] Launches the Novena Open Laptop

Today [Bunnie] is announcing the launch of the Novena Open Laptop. When we first heard he was developing an open source laptop as a hobby project, we hoped we’d see the day where we could have our own. Starting today, you can help crowdfund the project by pre-ordering a Novena.

The Novena is based on the i.MX6Q ARM processor from Freescale, coupled to a Xilinx Spartan 6 FPGA. Combined with the open nature of the project, this creates a lot of possibilities for using the laptop as a hacking tool. It has dual ethernet, for routing or sniffing purposes. USB OTG support lets the laptop act as a USB device, for USB fuzzing and spoofing. There’s even a high speed expansion bus to interface with whatever peripheral you’d like to design.

You can pre-order the Novena in four models. The $500 “just the board” release has no case, but includes all the hardware needed to get up and running. The $1,195 “All-in-One Desktop” model adds a case and screen, and hinges open to reveal the board for easy hacking. Next up is the $1,995 “Laptop” which includes a battery control board and a battery pack. Finally, there’s the $5000 “Heirloom Laptop” featuring a wood and aluminum case and a Thinkpad keyboard.

The hardware design files are already available, so you can drool over them. It will be interesting to see what people start doing with this powerful, open computer once it ships. After the break, check out the launch video.

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