Last November, after [HomoFaciens]’ garbage-can CNC build, we laid down the gauntlet – build a working CNC from cardboard and paperclips. And now, not only does OP deliver with a working CNC plotter, he also plans to develop it into a self-replicating machine.
To be honest, we made the challenge with tongue firmly planted in cheek. After all, how could corrugated cardboard ever make a sufficiently stiff structure for the frame of a CNC machine? [HomoFaciens] worked around this by using the much less compliant chipboard – probably closest to what we’d call matboard here in the States. His templates for the machine are extremely well thought-out; the main frame is a torsion box design, and the ways and slides are intricate affairs. Non-cardboard parts include threaded rod for the lead screws, servos modified for continuous rotation, an Arduino, and the aforementioned paperclips, which find use in the user interface, limit switches, and in the extremely clever encoders for each axis. The video below shows highlights of the build and the results.
True, the machine can only move a pen about, and the precision is nothing to brag about. But it works, and it’s perfectly capable of teaching all the basics of CNC builds to a beginner, which is a key design goal. And it’s well-positioned to move to the next level and become a machine that can replicate itself. We’ll be watching this one very closely.
Continue reading “Cardboard And Paperclip CNC Plotter Destined For Self-Replication”
It’s a parent’s worst nightmare. Doctors tell you that your baby is sick and there’s nothing they can do. Luckily though, a combination of hacks led to a happy ending for [Teegan Lexcen] and her family.
When [Cassidy and Chad Lexcen]’s twin daughters were born in August, smaller twin [Teegan] was clearly in trouble. Diagnostics at the Minnesota hospital confirmed that she had been born with only one lung and half a heart. [Teegan]’s parents went home and prepared for the inevitable, but after two months, she was still alive. [Cassidy and Chad] started looking for second opinions, and after a few false starts, [Teegan]’s scans ended up at Miami’s Nicklaus Children’s Hospital, where the cardiac team looked them over. They ordered a 3D print of the scans to help visualize possible surgical fixes, but the 3D printer broke.
Not giving up, they threw [Teegan]’s scans into Sketchfab, slapped an iPhone into a Google Cardboard that one of the docs had been playing with in his office, and were able to see a surgical solution to [Teegan]’s problem. Not only was Cardboard able to make up for the wonky 3D printer, it was able to surpass it – the 3D print would only have been the of the heart, while the VR images showed the heart in the context of the rest of the thoracic cavity.[Dr. Redmond Burke] and his team were able to fix [Teegan]’s heart in early December, and she should be able to go home in a few weeks to join her sister [Riley] and make a complete recovery.
We love the effect that creative use of technology can have on our lives. We’ve already seen a husband using the same Sketchfab tool to find a neurologist that remove his wife’s brain tumor. Now this is a great example of doctors doing what it takes to better leverage the data at their disposal to make important decisions.
[Camus] had it all wrong. After a few hundred years of rolling a stone up a mountain, Sisyphus would do what all humans would do: become engrossed in novelty. The stone would never reach the summit, but it could roll off some pretty sweet ramps. That mountain goat that ticked him off a few decades ago? If Sisyphus let go right now, the stone would probably take that goat out. Sisyphus, like all of us, would be consumed in meaningless novelty. One must imagine Sisyphus happy.
The pumpkin spice must flow. It’s the holidays and for a lot of us that means copious amounts of baked goods. How about an edible sandworm? It looks like something close to a cinnamon roll.
This December’s Marie Claire – whatever that is, I have no idea – features haute circuits. These circuit boards are the work of [Saar Drimer] and Boldport, makers of fine circuit board art. We’ve seen his work a number of times featuring squiggly traces and backlit panels. This seems to be the first time Boldport and the entire idea of PCB art has infiltrated the design world. He also does puzzles.
Raspberry Pi cases simply do not look cool. There’s ports coming out everywhere, and plastic really doesn’t look that great. You know what does look great? Walnut. [Karl] made a few of these out of walnut, MDF and solid aluminum. He’s thinking he might bring this to market, you can check out his webzone here.
Self-driving cars being sold right now! That’s an eBay link for a DARPA Grand Challenge vehicle, a heavily modified Isuzu VehiCross loaded up with computers, a laser scanner, camera, and connected to actuators for steering, brake, pedals, and shifter.
A few years ago, a snowboarding company realized they could use YouTube as a marketing device. They made some really cool projects, like a snowboard with battery-powered heaters embedded in the core of the board (yes, it works). There’s only so many different snowboards you can build, so they turned to surfboards. In fact, they turned to cardboard surfboards, and last week they made a cardboard electric guitar in the Fender custom shop. It’s a completely understandable linear progression from A to B to I don’t know what kind of glue they’re using.
[Shane] made a project that speaks directly to our heart — combining laser cutting, cardboard, and gears. How could it be any better? Well, it could do anything. But that’s quibbling. It’s fun enough just to watch the laser-cut cardboard planetary gears turn. (Video after the break.)
It was made on a laser cutter using the gear extensions for generating gears in Inkscape, everybody’s favorite free SVG editor.
In his writeup, [Shane] touches on all of the relevant details: all of the gear pitches need to be the same, and the number of teeth in the sun gear (in the center) needs to equal the number of teeth in the ring (outside) divided by the number of planets (orbiting, in the middle). So far so good.
Continue reading “Laser-cut Cardboard Planetary Gearset is Pretty, but Useless”
Fighting robots are even more awesome than regular robots. But it’s hard for us to imagine tossing all that money (not to mention blood, sweat and tears) into a bot and then watching it get shredded. The folks at Columbia Gadget Works, a Columbia, MO hackerspace had the solution: make the robots out of cardboard.
The coolest thing about building your robots out of cardboard and hot glue is that it’s cheap, but if they’re going to be a modest scale, they can still be fairly strong, quick to repair, and you’re probably going to be able to scrounge all the parts out after a brutal defeat. In short, it’s a great idea for a hackerspace event.
Continue reading “Cardboard Robot Deathmatch”
Want to build up a desktop CNC machine without breaking your pocketbook? [James Coleman], [Nadya Peek], and [Ilan Moyer] of MIT Media Labs have cooked up a modular cardboard CNC that gives you the backbone from which you can design your own machine.
The CNC build comprises of design instructions for a single axis linear stage and single axis rotary stage with several ideas on how to combine multiple of these axes together to construct a particular machine. Whether your milling wood, laser-engraving your desk, or pipetting your bacteria samples, the designs [Dropbox] and physical components can be adopted for your end-application.
Perhaps the most interesting aspect of this project is that, at the high level, it is not just a cnc, but a framework known as Gestalt. This architecture enables users to develop their own machine configuration consisting of multiple software nodes linked together with high-level Python Code. Most of the high level computation is organized by a Python library that calls compiled C-code. This high-level framework processes instructions through the desired machine’s kinematics to output commands to the motor controllers. Finally, the top-level interface does away with the archaic GCode with two alternatives: a Python interface consisting of function calls to procedures and a remote interface to make procedure calls through http requests. While the downside of a motion control language is that commands have no standardization; they are, however, far more human-readable, a benefit that plays into the Gestalt Framework’s aim “to be accessible to individuals for personal use.”
In the paper [PDF], [Ilan] expresses the notion of a tool as an impedance-matching device, an instrument that extends the reach of our creativity to bend and morph a broader range of shapes into forms from our imagination. Where our hands fail in their imprecision and weakness, tools bridge this gap. Gestalt and the Cardboard CNC are first steps to creating a framework so that anyone can design and realize their own impedance-matching device, whether they’re weaving steel cables or carving wood.
The folks at MIT Media Labs a familiar heavy-hitters in this field of low-cost machinery, especially the kind that fit in a suitcase. We’re thrilled to see a build that reaches out directly to the community.
Hexapods are wonderful things. With their elegant gait and insect-like caricature, they’re an instant hit for coffee-table-conversation-starters. They’re also wonderfully expensive, with the redundancy of each leg chewing viciously into your pocket. This price point is a deal-breaker for many, but for others, it’s a challenge to let one’s design skills defy that barrier. [Mike Estee] is one such engineer who’s done his best to design away a stock structure with a cardboard variant that wont break the bank.
On the table, [Mike] assembles his hexapod frame from budget servos, corrugated cardboard, paper clips, and tape. The result is a hexapod frame that can be built for practically just the cost of the servos (about $80 in this case). In his posts, [Mike] details the design evolution of the frame focusing especially on the legs, which he intended to be folded from a single sheet. After a few revisions, [Mike] succeeded, and he’s graciously posted his latest revision on his blog [PDF].
While we’ve certainly seen impressive budget hexapods before, we really appreciate the elegance and simplicity of a design made entirely from a single sheet of cardboard. His progress is a step forward to reaching a ubiquitous low-cost, force-control based robot platform. While that’s a milestone many of us hope to see in the future, he’s done a fantastic job designing a proof-of-concept frame template that anyone can cut out and assemble with a couple of spare hours.
Continue reading “Fold a Hexapod from Pilfered Office Supplies”