Laser-cut Cardboard Planetary Gearset is Pretty, but Useless

[Shane] made a project that speaks directly to our heart — combining laser cutting, cardboard, and gears. How could it be any better? Well, it could do anything. But that’s quibbling. It’s fun enough just to watch the laser-cut cardboard planetary gears turn. (Video after the break.)

It was made on a laser cutter using the gear extensions for generating gears in Inkscape, everybody’s favorite free SVG editor.

In his writeup, [Shane] touches on all of the relevant details: all of the gear pitches need to be the same, and the number of teeth in the sun gear (in the center) needs to equal the number of teeth in the ring (outside) divided by the number of planets (orbiting, in the middle). So far so good.

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Cardboard Robot Deathmatch

Fighting robots are even more awesome than regular robots. But it’s hard for us to imagine tossing all that money (not to mention blood, sweat and tears) into a bot and then watching it get shredded. The folks at Columbia Gadget Works, a Columbia, MO hackerspace had the solution: make the robots out of cardboard.

The coolest thing about building your robots out of cardboard and hot glue is that it’s cheap, but if they’re going to be a modest scale, they can still be fairly strong, quick to repair, and you’re probably going to be able to scrounge all the parts out after a brutal defeat. In short, it’s a great idea for a hackerspace event.

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Cardboard CNC Machine Boxes Up both a Tool and a Framework

Want to build up a desktop CNC machine without breaking your pocketbook? [James Coleman], [Nadya Peek], and [Ilan Moyer] of MIT Media Labs have cooked up a modular cardboard CNC that gives you the backbone from which you can design your own machine.

The CNC build comprises of design instructions for a single axis linear stage and single axis rotary stage with several ideas on how to combine multiple of these axes together to construct a particular machine. Whether your milling wood, laser-engraving your desk, or pipetting your bacteria samples, the designs [Dropbox] and physical components can be adopted for your end-application.

Perhaps the most interesting aspect of this project is that, at the high level, it is not just a cnc, but a framework known as Gestalt. This architecture enables users to develop their own machine configuration consisting of multiple software nodes linked together with high-level Python Code. Most of the high level computation is organized by a Python library that calls compiled C-code. This high-level framework processes instructions through the desired machine’s kinematics to output commands to the motor controllers. Finally, the top-level interface does away with the archaic GCode with two alternatives: a Python interface consisting of function calls to procedures and a remote interface to make procedure calls through http requests. While the downside of a motion control language is that commands have no standardization; they are, however, far more human-readable, a benefit that plays into the Gestalt Framework’s aim “to be accessible to individuals for personal use.”


In the paper [PDF], [Ilan] expresses the notion of a tool as an impedance-matching device, an instrument that extends the reach of our creativity to bend and morph a broader range of shapes into forms from our imagination. Where our hands fail in their imprecision and weakness, tools bridge this gap. Gestalt and the Cardboard CNC are first steps to creating a framework so that anyone can design and realize their own impedance-matching device, whether they’re weaving steel cables or carving wood.

The folks at MIT Media Labs a familiar heavy-hitters in this field of low-cost machinery, especially the kind that fit in a suitcase. We’re thrilled to see a build that reaches out directly to the community.

via []

Fold a Hexapod from Pilfered Office Supplies

Hexapods are wonderful things. With their elegant gait and insect-like caricature, they’re an instant hit for coffee-table-conversation-starters. They’re also wonderfully expensive, with the redundancy of each leg chewing viciously into your pocket. This price point is a deal-breaker for many, but for others, it’s a challenge to let one’s design skills defy that barrier. [Mike Estee] is one such engineer who’s done his best to design away a stock structure with a cardboard variant that wont break the bank.

On the table, [Mike] assembles his hexapod frame from budget servos, corrugated cardboard, paper clips, and tape. The result is a hexapod frame that can be built for practically just the cost of the servos (about $80 in this case). In his posts, [Mike] details the design evolution of the frame focusing especially on the legs, which he intended to be folded from a single sheet. After a few revisions, [Mike] succeeded, and he’s graciously posted his latest revision on his blog [PDF].

While we’ve certainly seen impressive budget hexapods before, we really appreciate the elegance and simplicity of a design made entirely from a single sheet of cardboard. His progress is a step forward to reaching a ubiquitous low-cost, force-control based robot platform. While that’s a milestone many of us hope to see in the future, he’s done a fantastic job designing a proof-of-concept frame template that anyone can cut out and assemble with a couple of spare hours.

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Happy Meal Hack Produces a Google Cardboard Test

Ever since Google Cardboard came out, [Julian Jackson] had been meaning to give it a shot. Affordable virtual reality? Who wouldn’t! But, he never got around to it — until one day he was sitting in McDonald’s with his son, explaining to him how the latest Happy Meal toy worked — it was a pair of penguin binoculars.

Fast forward past Thanksgiving and Black Friday and [Julian’s] son had completely forgotten about the McDonald’s toy in all the excitement, so [Julian] asked if he could have it. His son was mildly confused, but curious also, so he let his dad take his toy.

After attempting to dismantle it with a screw driver to get at the lenses, [Julian] carefully calculated the best place to simply break it without damaging them. With the precision of a heart surgeon he swung back his trusty hammer…  Continue reading “Happy Meal Hack Produces a Google Cardboard Test”

A Clever Cardboard Computer

Back in the 70’s when computers were fairly expensive and out of reach for most people, [David Hagelbarger] of Bell Laboratories designed CARDIAC: CARDboard Illustrative Aid to Computation. CARDIAC was designed as an educational tool to give people without access to computers the ability to learn how computers work.

The CARDIAC computer is a single-accumulator single-address machine, which means that instructions operate on the accumulator alone, or on the accumulator and a memory location. The machine implements 10 instructions, each of which is assigned a 3-digit decimal opcode. The instruction set architecture includes instructions common to simple Von Neumann processors, such as load, store, add/subtract, and conditional branch.

Operating the computer is fairly simple–the cardboard slides guide you through the operation of the ALU and instruction decoder, and the flow chart shows you which stage to go to next. The program counter is represented by a cardboard ladybug which is manually moved through the program memory after each instruction completes.

Even though the CARDIAC is dated and very simplistic, it is still a useful tool to teach how microprocessors work. Although modern processors include multi-stage pipelines, finely-tuned branch predictors, and numerous other improvements, the basic principles of operation remain the same.

Feeling adventurous? Print out your own CARDIAC clone and try writing your first cardboard computer program.

[via Reddit]

Your Halloween Costume May Be Cool, But It’s Not Laser-Cut Cardboard Vintage Airplane Cool

While others are absorbed in baseball playoffs, [Aidan] has spent his recent Octobers planning incredible Halloween costumes for his son. We don’t know what he did last year, but there’s no way it’s better than this laser-cut cardboard airplane costume.

He had a few specs in mind and started with a model of a Grumman F4F-4 Wildcat from 3D Warehouse. Using SketchUp, he simplified the model and removed the landing gear and the propeller. [Aidan] created a simpler model on top of that, and set to work changing the proportions to make it adorable and toddler-sized.

To build around his son’s proportions, he inserted a 10-inch diameter scaled tube vertically into the model and squished down the fuselage in SketchUp. The plan was to have it laser-cut by Ponoko, which meant turning the design into flat pieces for them to cut. He ended up with 58 parts, many of them mirror images due to the symmetry of his design.

When the box from Ponoko arrived, [Aidan] was giddy. He was astonished at the quality of the pieces and found the plane very satisfying to build. But, he didn’t stop there. Using LayOut, he created a custom instrument cluster with reflections and shadows. The plane also has a Wii steering wheel, a motorized propeller, and of course, decals.