Instead of giving it up for dead, [Suprise Pink Mist] fabricated a replacement case for the motor and blade of his broken coffee grinder. The original enclosure was made of plastic, which didn’t survive being dropped. There isn’t an image of what those plastic parts looked like, but we have to think they were nowhere near as neat as the replacement.
The first step was to cut a set of plywood discs to the approximate outside dimensions. Since the base of the motor has several different diameters each disc had a void cut out of its center to match. The image to the right shows the motor sitting upside down next to the stacked plywood. The black electrical tape seals around the mason jar ring which was a perfect friction fit with the original bowl of the grinder. Once everything was glued together the outside edges were flattened on a belt sander and the mason jar was screwed in place to house the beans during grinding.
This desk is also a computer case. From this view it may not seem like much, but the build log has hundreds of images which could be called metal fabrication porn. The desk surface is made of wood, but all of the other parts were crafted from stainless steel.
The three components that weren’t fabricated by [Paslis] are the pair of legs and the column supporting the screens. These pieces are actually lifting columns that allow you to adjust desk and screen height at the touch of a button. The build starts off with a sub-surface to house the computer guts. After careful cutting, bending, welding, and polishing this comes out looking like the work surface in a commercial kitchen. After attaching the lifting legs to that assembly a foot for the desk takes shape from square pipe which is then skinned with stainless steel to match the finished look of the sub-surface. After spending countless hours on brackets, trim pieces, grills, and wood accents he sent everything off for painting before the final assembly.
Certainly this is in a different realm than the case desk from yesterday. But a mere mortal can pull that off while this is surely the work of an experienced tradesman.
This sexy beast is [DeFex’s] new silent home theater PC. To give you an idea of scale, that motherboard is a Mini ITX form factor. Mounted below it is the solid state drive which is an SLC version chosen because they tend to last longer than the MLC variety. This distinction comes with a price tag that is $100 more expensive.
But we digress. It’s the custom case that really caught our eye with this build. The frame is made of a huge aluminum heat sink. It measures about 7″ by 10″ and sets the final foot print for the computer. An aluminum puck was added to transmit heat from the processor to the heat sink. Holes were drilled and tapped into the heat sink to accept the brass stand offs which hold the motherboard in place.
The near side of the case is a sheet of acrylic. It connects to the rest of the case using 3D printed brackets at each corner. There is an additional bracket on the bottom to hold the hard drive in place. The sides of the case are filled in with bicycle spokes which also find a home in the corner brackets. Now the hard part will be figuring out which orientation looks the best for displaying his fine craftsmanship.
[Landon Cox] recently finished up a 3-part tutorial on designing project enclosures for 3D printing. The series is great if you have not yet tried your hand at this realm of the 3D printing universe, but there’s a lot to take away about design and modeling even if you don’t plan to print your creations.
He starts off part one of the tutorial by explaining the need for 3D printed cases. He believes it’s the natural progression after you’ve made it far enough to have your own PCB manufactured. Why not add a well designed and fabricated case to compliment your meticulously laid out circuitry? In part two he gets the design ball rolling by modeling the top and bottom portions of the case seen above in blue. The final step is to design a face plate that matches the needs of your circuit; in this case it’s DB9 and RJ45 connectors.
It’s not all smooth sailing along the way. [Landon] does actually print the case and the faceplate is just a bit too big for the the rest of the enclosure. But better too big than too small as shaving away a bit of the edges fixes it right up.
[Ben] needed a case for his Raspberry Pi. Instead of going the usual laser-cut plastic or 3D printed route, he took a path far more familiar to us here at Hackaday. His case is built out of aluminum found in his basement, providing a neat reuse for some old aluminum extrusion he had lying around.
Part one of [Ben]’s thoroughly documented build goes over the process of acquiring some of this very handy aluminum extrusion. Part two covers a very neat feature of [Ben]’s scrap of aluminum: because of a pair of internal chamfers, [Ben] was able to mount his Raspi and USB hub to a separate piece of PVC and slide the whole assembly in.
The final assembly included dremeling a piece of aluminum plate for the Raspi and USB hub ports and wiring the whole thing together.
Right now the newly enclosed Raspi is working happily as [Ben]’s home server. Not exactly the use case a rugged aluminum case would see the best use from, but it looks great all the same.
[Carnivore] uses a Pipo Max M1 tablet. It’s an Android device that is very responsive thanks t the 1.6 GHz dual-core processor and it runs Jellybean (latest version of Android OS). The one thing he wasn’t so happy with is battery life. Under heavy load it lasts about three hours. When reading an eBook that use can be stretched to 10 hours. His solution was to add an external battery. It turns out the 9.7″ screen makes the body of the device almost exactly the same size as an iPad, so he made an iPad external battery case work with the Android tablet.
[Carnivore] started the hack by disassembling an iP6000 case which houses a 6000 mAh battery. He removed the dock connector and fitted in a 2.5mm power jack. Luckily the buttons on the Android tablet are in nearly the exact same place as those on an iPad, with the power button hole needing just a bit of enlargement. The case charges itself and the tablet’s internal battery using a microUSB port which means he no longer needs to carry around a special power cord. The new hardware increased the battery life by about 75%.
If you haven’t heard of it yet, the [Raspberry Pi] is all the rage on [HAD] these days, so why not a round up of some of the excellent cases available?
[Nhslzt] wrote in to tell us about his laser cut Bramble Pi finger jointed case. These are available for only 12 Euros, or roughly $14.95 in the US. Sure, the exchange rate may not be in America’s favor these days, but it’s cheaper than a trip to Dresden, Germany where some of the profits from this are to go towards setting up a makerspace there!
If you’re feeling more into the additive 3D printing DIY process, why not just download one and make it on your printer? [Thingiverse] has an excellent selection of cases many featuring, as you may have guessed, a picture of a Raspberry on the top! (Here’s the printed case pictured).
Finally for something more colorful (see the pic after the break), you can’t get much better than the [Pibow]. If you’re looking for something colorful, and very solid (as described) this may be the case for you! You can order one here or use the unique design to inspire your own case (Thx Brian!).
As for stuff that we’ve already written about at HAD, this case looks quite slick made out of black acrylic, as does this one, combining the use of a laser cutter and 3D printer. Of course, if you’re going for the strictly utilitarian model, you can always go with one held together with rubber bands and tape!
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