[Chandler Dickinson] did his monthly sweep of the floor in his blacksmith’s shop when it occurred to him that all that metal dust had to go somewhere, didn’t it? So he did the only reasonable thing and made a crude foundry out of cinder blocks, melted his dirt in it, and examined what came out the other end.
His first step was to “pan” for steel. He rinsed all the dirt in a bucket of water and then ran a magnet at the bottom of the bucket. The material that stuck to the magnet, was ripe for reclaimation.
Next he spent a few hours charging a cinderblock foundry with coal and his iron dust. The cinderblocks cracked from the heat, but at the end he had a few very ugly brittle rocks that stuck to a magnet.
Of course there’s a solution to this non-homogenous steel. As every culture with crappy steel eventually discovered, you can get really good steel if you just fold it over and over again. So he spend some time hammering one of his ugly rocks and folding it a bit. He didn’t get to two hundred folds, but it was enough to show that the resulting slag was indeed usable iron.
He did a deeper examination of the steel last week, going as far as to etch it, after discovering that the metal sparked completely differently when sanded on one side versus the other. It definitely needed work, but all seemed to have worked in the end.
Continue reading “From Shop Floor Dust To Carbon Steel”
Spring is here and it’s time to pull the bikes out of the shed. One think that is often overlooked is bicycle maintenance. No one wants to be that guy walking his bike home after a part failure renders the bike unrideable. One portion of proper bike maintenance is cleaning the chain. A contaminated bike chain can wear quicker, not be as flexible, hinder shifting and increase wear to the drivetrain cogs. Tired of sitting there cleaning his chain with a tooth brush, [Ally] built a washing machine for bike chains.
This machine is quite simple, it’s a plastic box full of turpentine and dish detergent. The chain is submerged in the liquid and a lid is put on the box. At the local hobby store, [Ally] purchased a small gearbox and motor assembly. Powered by a 5vdc wall wart, the output shaft of the gearbox spins a crank that in-turn agitates the box, chain and cleaning liquid. After about 5 minutes the chain is free of grit and gunk. Not bad for a few dollars, spare parts and a little bit of time. Check out the video of it in action after the break.
While you’re waiting for your chain to be cleaned you should work on making your bike pedal in both directions.
Continue reading “DIY Automatic Chain Cleaning Machine”
[Ben Krasnow] hacked together a method of cleaning sides using plasma. His setup uses a mechanical vacuum pump to evacuate a bell jar. This bell jar is wrapped with a copper coil, which is connected to an RF transmitter. By transmitting RF into the coil, plasma is created inside the bell jar.
Plasma cleaning is used extensively in the semiconductor industry. Depending on the gas used, it can have different cleaning effects. For example, an oxygen rich environment is very effective at breaking down organic bonds and removing hydrocarbons. It is used after manual cleaning to ensure that all impurities in the solvents used for cleaning are fully removed. According to [Ben], it’s possible to get a surface atomically clean using this process, and even remove the substrate if the energy levels are too high.
These machines are usually expensive and specialized, but [Ben] managed to cook one up on his bench. After the break, check out a video walk through of [Ben]’s plasma cleaner
Continue reading “Cleaning Slides with Plasma”
While we’re all for building circuits on protoboard or constructing a deadbug circuit for a last minute project, it’s always nice to see a proper PCB now and again. We think that leftover flux can sometimes make even the nicest of circuit boards look a bit dingy, and Hackaday reader [RandomTask] wholeheartedly agrees. He wrote in to share a method he found online that he uses to get his PCBs squeaky clean after soldering.
The secret to his clean PCBs is a product called Poly Clens. It’s essentially a paint brush cleaner that does a great job at removing flux without having to resort to using a brush to scrub it off the board. [RandomTask] simply submerges his newly assembled board in a small container filled with Poly Clens, agitating it for about half a minute or so. After the flux has been removed he rinses it with water, pats it dry, then ensures the board is moisture-free with a few passes of his heat gun.
He says that the entire process takes him less than 5 minutes per board, which is far better than the old alcohol and stiff brush method he used in the past.
What tips or tricks do you have for getting your new projects cleaned up? Be sure to share them with us in the comments.
[BiOzZ] wanted to try a different keyboard layout than the ubiquitous Qwerty, so he grabbed an old keyboard and converted it to the Dvorak setup. This was accomplished by first popping off all of the keys from the black keyboard seen above, and boy did he find a mess underneath. It was nothing that a trip through the dishwasher (for the case only) wouldn’t fix, and the next step was to replace the keys in a different order. He found that a couple of them wouldn’t just go back in a different place, but had to be rotated 90 degrees to fit. Not a huge problem, you can see that he overcame the visual speedbump of letters facing the wrong way by adding his own letter labels. From there he walks us through the process of getting Windows to switch to the Dvorak layout.
I went through a similar process at the end of last year. I was experiencing a lot of pain in my hands from my prolific feature writing here at Hackaday so I chose to try out the Colemak keyboard. The white keyboard above is the one I repurposed using that layout. I found it quite easy to switch between two keyboard layouts using Ubuntu. After you’ve set it up in the keyboards dialog a layout icon appears on the panel. It wasn’t hard to pick the new key locations up, but it did reduce my typing speed by a factor of 8. In the end I found that adjusting my chair height and keeping my hands warm did the trick and I’m back on the Qwerty where I belong.