One Man’s Journey To Build Portable Concrete 3D Printer Produces Its First Tiny House

[Alex Le Roux] want to 3D print houses.  Rather than all the trouble we go through now, the contractor would make a foundation, set-up the 3D printer, feed it concrete, and go to lunch.

It’s by no means the first concrete printer we’ve covered, but the progress he’s made is really interesting. It also doesn’t hurt that he’s claimed to make the first livable structure in the United States. We’re not qualified to verify that statement, maybe a reader can help out, but that’s pretty cool!

The printer is a very scaled gantry system. To avoid having an extremely heavy frame, the eventual design assumes that the concrete will be pumped up to the extruder; for now he is just shoveling it into a funnel as the printer needs it. The extruder appears to be auger based, pushing concrete out of a nozzle. The gantry contains the X and Z. It rides on rails pinned to the ground which function as the Y. This is a good solution that will jive well with most of the skills that construction workers already have.

Having a look inside the controls box we can see that it’s a RAMPS board with the step and direction outputs fed into larger stepper drivers, the laptop is even running pronterface. It seems like he is generating his STLs with Sketch-Up.

[Alex] is working on version three of his printer. He’s also looking for people who would like a small house printed. We assume it’s pretty hard to test the printer after you’ve filled your yard with tiny houses. If you’d like one get in touch with him via the email on his page. His next goal is to print a fully up to code house in Michigan. We’ll certainly be following [Alex]’s tumblr to see what kind of progress he makes next!

Barb Makes Mechanical Pokey Finger With Filament Rivets

We were trolling around, and we stumbled on [Barb]’s video series called (naturally enough) “Barb Makes Things“. The plot of her videos is simple — Barb points a time-lapse camera at her desk and makes stuff. Neat stuff.

Two particularly neat projects caught our attention: a mechanical pointy-finger thing and the useful 3D-printing-filament rivets that she used to make it. (Both of which are embedded below.) The finger is neat because the scissor-like extension mechanism is straight out of Wile E. Coyote’s lab.


But the real winners are the rivets that hold it together. [Barb] takes a strand of filament, and using something hot like the side of a hot-glue gun, melts and squashes the end into a mushroom rivet-head. Run the filament through your pieces, mushroom the other end, and you’re set. It’s so obvious after seeing the video that we just had to share. (Indeed, a lot of cheap plastic toys are assembled using this technique.) It’s quick, removable, and seems to make a very low-friction pivot, which is something that printed pins-into-holes tends not to. Great idea!

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Geodesic Dome Build at Rev Space Den Haag

[Morphje] has always wanted to build a geodesic dome. The shape and design, and the possibility of building one with basic materials interest him. So with the help of a few friends to erect the finished dome, he set about realising his ambition by building a 9.1 metre diameter structure.

The action took place at Rev Space (Dutch language site), the hackspace in The Hague, Netherlands. [Morphje] first had to create a huge number of wooden struts, each with a piece of tube hammered down to a flat lug set in each end, and with a collar on the outside of the strut to prevent it from splitting. The action of flattening the ends of hundreds of pieces of tube is a fairly simple process if you own a hefty fly press with the correct tooling set up in it, but [Morphje] didn’t have that luxury, and had to hammer each one flat by hand.

The struts are then bolted together by those flattened tube lugs into triangular sections, and those triangles are further bolted together into the final dome. Or that’s the theory. In the video below you can see they make an aborted start assembling the dome from the outside inwards, before changing tack to assemble it from the roof downwards.

This project is still a work-in-progress, [Morphje] has only assembled the frame of the dome and it has no covering or door as yet. But it’s still a build worth following, and we look forward to seeing the finished dome at one or other of the European maker events in the summer.

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Hope it’s real: 3D Printing Houses with Bricks

You’ve just got to go with the hype on this one, because it’s obviously not ready for prime time yet. But a few days ago murmurs started circling the net that an Australian inventor had developed a robot capable of building complicated structure from brick all by itself.

bricklaying-robotBefore you go off your rocker… we’re definitely not calling this real. It’s a proof of concept at best, but that doesn’t prevent us from getting excited. How long have you been waiting for robots that can build entire structures on our behalf? We were excited at the prospect of extruding walls of concrete. But this is more like LEGO buildings in the real world. The beast cuts brick to length, conveys each brick along the telescoping arm, and butters them as it lays them in place. At least that’s what the rendered video after the break shows.

We’re hearing about this now because FastBrick Robotics, the company [Mark Pivac] founded and has spent ten years developing the Hadrian project at, was just sold to a company called DMY Capital Limited. Of course they’re going to want to get some press out of the sale.

There is an image of the brick feeder on an existing excavator that frankly looks photoshopped. And some real images like the one seen here and another of the “print head” holding some bricks. But it’s enough to think there’s potential here.

The idea is that the base of the robot is fixed with the arm long enough to reach any part of the structure being built. Precise positioning is achieved by a fixed marker in a different position from the robot. The head triangulates its position using laser range-finding with the marker (having said that we now assume there needs to be more than one marker).

So what do you think? Are we ever going to see this incredibly complicated bucket of awesome producing structures in our neighborhood which the Big Bad Wolf simply cannot blow down?

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Building Things with Lean Pipe

Sometimes you just want to build something quickly and easily. Maybe you just need a basic structure for your actual project, or perhaps you want to be able to easily modify the design. Maybe you don’t have access to many fancy tools to build a solid, lightweight structure. Another possibility is that you want to be able to break down your structure and move it at a later date. In cases like these, you might want to consider using lean pipe.

Lean pipe is kind of like K’NEX for adults. It’s made up of metal pipe and specialized fittings. If you’ve ever worked with PVC pipe before then this may sound familiar. The difference is lean pipe is stronger and designed specifically for building sturdy structures. The fixtures designed for use with lean pipe are much easier to work with than PVC pipe. With PVC pipe, it seems like you never have the exact right fitting and you have to build your own adapters, quickly increasing the cost of the design.

A typical lean pipe fitting will either slide over the end of a section of pipe, or wrap around it somewhere in the middle. An adjustment screw can then be tightened to clamp the fitting in place around the sections of pipe. The video below does a good job demonstrating the different possibilities with fittings. The primary issue with this material is that you might not be able to find it at your local hardware store. Luckily, a quick Internet search will turn up a number of online purchasing options.

So what can you build with this stuff? Cody has been building himself computer desks with an industrial look. He first starts out with the frame design. This is the part that’s made from the lean pipe. Once the frame is completed he just needs to work on the wood surfaces. All he really needs to do is cut the wood to shape and then finish it to look nice. It then lays in place and can be bolted down for extra security. Continue reading “Building Things with Lean Pipe”

Giant Space Invaders with road barriers and no moving parts

This is space invaders on the large-scale. To give you an idea of just how big this is, that’s a street lamp to the left. It’s being played on the side of a building, but it’s not really done the easy way. We’ve seen gaming on the sides of buildings by using projectors, but this one is more like a classic LCD handheld game… just really really big.

Each of the game pieces is hung in place on a black backdrop. The invaders themselves are molded-plastic road construction barricades. The shield area on the bottom is made op of center-lane dividers. All of the pieces are wired with lights that can be addressed by a central controller. As you can see after the break, just one button gets the action under way.

This is along the same line as the Christmas Light game we saw several years back. If you’ve got some extra strings of lights and don’t mind building a controller we think you should add a little fun to the neighborhood with your own giant installation. Just don’t forget to send in some pictures.

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[Aaron] shows us what life would be like if [Bob Vila] started hacking headphones


[Aaron Horeth] had a pair of headphones that had seen better days, and before he tossed them out, he realized that he could use them to build a set of custom cans. He had always wanted a pair of headphones with a detachable cord to prevent damage when tripped over, and thought that his old set would be the perfect donor.

He swung by his local hardware store to peruse their collection of construction earmuffs, eventually finding a set that looked decent and didn’t cost an arm and a leg. Using construction earmuffs as the framework for his headphones gave him the durability he was looking for with the added bonus of being designed to deaden extraneous noise. Once he got them home he pulled the drivers from his old set of headphones installing them into the earmuffs, but not before he wired them up to support a breakaway input cable.

There’s no doubt that the modifications are simple, but we imagine they come in pretty handy when tinkering around the shop.