DIY iPhone Mount for a Volvo

[Seandavid010] recently purchased a 2004 Volvo. He really liked the car except for the fact that it was missing some more modern features. He didn’t come stock with any navigation system or Bluetooth capabilities. After adding Bluetooth functionality to the stock stereo himself, he realized he would need a secure location to place his iPhone. This would allow him to control the stereo or use the navigation functions with ease. He ended up building a custom iPhone mount in just a single afternoon.

The key to this project is that the Volvo has an empty pocket on the left side of the stereo. It’s an oddly shaped vertical pocket that doesn’t seem to have any real use. [Seandavid010] decided this would be the perfect place to mount his phone. The only problem was that he didn’t want to make any permanent changes to his car. This meant no drilling into the dash and no gluing.

[Seandavid010] started by lining the pocket with blue masking tape. He then added an additional lining of plastic wrap. All of this was to protect the dashboard from what was to come next. He filled about half of the pocket with epoxy putty. We’ve seen this stuff used before in a similar project. He left a small opening in the middle with a thick washer mounted perpendicular to the ground. The washer would provide a place for an off-the-shelf iPhone holder to mount onto. [Seandavid010] also placed a flat, wooden paint stirrer underneath the putty. This created a pocket that would allow him to route cables and adapters underneath this new mount.

After letting the epoxy putty cure for an hour, he removed the block from the pocket. The stick was then removed, and any gaps were filled in with putty. The whole block was trimmed and smooth down for a more streamlined look. Finally, it was painted over with some flat black spray paint to match the color of the dashboard. An aftermarket iPhone holder allows [Seandavid010] to mount his cell phone to this new bracket. The cell phone holder allows him to rotate the phone into portrait or landscape mode, and even is adjustable to accommodate different sized phones.

Custom Double-Din Mount for Nexus 7 Carputer

Many new vehicles come with computers built into the dashboard. They can be very handy with features like GPS navigation, Bluetooth connectivity, and more. Installing a computer into an older car can sometimes be an expensive process, but [Florian] found a way to do it somewhat inexpensively using a Nexus 7 tablet.

The size of the Nexus 7 is roughly the same as a standard vehicle double-din stereo slot. It’s not perfect, but pretty close. [Florian] began by building a proof of concept mounting bracket. This model was built from sections of MDF hot glued and taped together. Plastic double-din mounting brackets were attached the sides of this new rig, allowing it to be installed into the dashboard.

Once [Florian] knew that the mounting bracket was feasible, it was time to think about power. Most in-vehicle devices are powered from the cigarette lighter adapter. [Florian] went a different direction with this build. He started with a cigarette lighter to USB power adapter, but he cut off the actual cigarette lighter plug. He ended up wiring this directly into the 12V line from the stereo’s wiring harness. This meant that the power cord could stay neatly tucked away inside of the dashboard and also leave the cigarette lighter unused.

[Florian] then wanted to replace the MDF frame with something stronger and nicer. He modeled up his idea in Solidworks to make sure the measurements would be perfect. Then the pieces were all laser cut at his local Techshop. Once assembled, the plastic mounting brackets were placed on the sides and the whole unit fit perfectly inside of the double-din slot.

When it comes to features, this van now has it all. The USB hub allows for multiple USB devices to be plugged in, meaning that Nexus only has a single wire for both power and all of the peripherals. Among these peripherals are a USB audio interface, an SD card reader, and a backup camera. There is also a Bluetooth enabled OBD2 reader that can monitor and track the car’s vitals. If this project seems familiar to you, it’s probably because we’ve seen a remarkably similar project in the past.

Grinding a Bicycle Crank for Power Analysis

For [Mark] and [Brian]’s final project for [Bruce Land]’s ECE class at Cornell, they decided to replicate a commercial product. It’s a dashboard for a bicycle that displays distance, cadence, speed, and the power being generated by the cyclist. Computing distance, cadence and speed is pretty easy, but calculating power is another matter entirely.

The guys are using an ATMega1284 to drive an LCD, listen in on some Hall Effect sensors, and do a few calculations. That takes care of measuring everything except power. A quick search of relevant intellectual property gave then the idea of measuring torque at the pedal crank. For that, [Mark] and [Brian] are using a strain gauge on a pedal crank, carefully modified to be stiff enough to work, but flexible enough to measure.

A custom board was constructed for the pedal crank that measures a strain gauge and sends the measurements through a wireless connection to the rest of the bicycle dashboard. It works, and the measurements in the classroom show [Brian] is generating about 450 W when pedaling at 33 mph.

Video below.

Continue reading “Grinding a Bicycle Crank for Power Analysis”

Capacitive Garage Door Opener Hides Behind Your Dash

[Pyrow] wanted to upgrade his garage door opener remote. It worked just fine, but changing those tiny batteries out can be an inconvenience. Plus, the remote control was taking up valuable storage space and would always rattle around while driving. [Pyrow] decided to make use of an Omron E2K-F10MC2 capacitive touch sensor to fix these issues.

[Pyrow’s] circuit still makes use of the original remote control. He just added some of his own components to get it to do what he wanted. The circuit is powered by the car’s battery, so it never needs a battery replacement. The circuit is protected with a fuse and the power is regulated to prevent electrical spikes from burning up the original remote control. The actual circuit is pretty simple and uses mostly discrete components. It’s all soldered onto proto board to keep it together. He only had to solder to three places on the original remote control in order to provide power and simulate a button press.

Next, [Pyrow] took his dash apart. He used double-sided tape to attach the touch sensor to the back of the dash.  After securing the electronics in place with tape, he now has a working hidden garage door opener. Full schematics are available in the writeup linked above. Also, be sure to watch the demonstration video below.

Continue reading “Capacitive Garage Door Opener Hides Behind Your Dash”

THP Entry: Digital Gauges For Everything Automotive


Way back in 2007, someone on a VW TDI forum came up with a new boost gauge project. At the time, it was a remarkable feat of engineering, capable of displaying the manifold pressure on a tiny OLED on the dashboard. No project has yet reached this caliber since. [Digital Corpus] is revisiting the project, making it his own, adding a few upgrades, and entering it into the Hackaday Prize.

The D-DAQ, as [Digital] calls his new project is using an absolute pressure sensor, unlike its predecessor. This gives the turbo gauge a much larger range than the original project, and also allows the D-DAQ to measure partial vacuum in non-diesel turbos.

In addition, the D-DAQ has a much wider scope than the original project, and as such will function as much more than a simple boost gauge. [Digital] sees the D-DAQ as being a complete performance monitor and logger, capable of tracking the exhaust gas temperature, battery voltage, and just about anything else with 10 analog pins. Data will be saved to a MicroSD card, and instead of a single display, the D-DAQ will feature three 160×128 OLEDs.

It’s certainly not what you’d expect from a Hackaday Prize entry, but with these features, it’s very possible the D-DAQ could be a successful product

SpaceWrencherThe project featured in this post is an entry in The Hackaday Prize. Build something awesome and win a trip to space or hundreds of other prizes.

Garage Clicker Dashboard Integration


Vehicles with the highest level of trim package sometimes come with the ability to learn garage door opener codes. Less costly offerings lack that feature as well as others bells and whistles, leaving blank plates where fancy buttons would have been. [JiggMcFigg] makes the best of this situation by gutting his garage remote and hiding it behind a button blank.

One thing that raised an eyebrow is the coin cell battery holder you can make out on the size-check image shown to the left. But really, these remotes must drain their batteries at a rate nearly the same as an unused battery so why complicate the hack? A holder was soldered onto the board, and jumper wires were soldered to the push button added to the blank plate. This type of utilitarian button is much more satisfying to use than those fancy-pants silk-screen molded-plastic types anyway!

Of course you could go the other way with this hack. [JiggMcFigg] started out with the problem of losing the remotes in the mess of the car. You could retrofit it with a huge button to make it harder to misplace.

Jeep dashboard display turned into a desk clock


This display is easily recognizable by the buttons and the outline of a vehicle to the left. It’s a Vehicle Information Center (VIC) from a Jeep Grand Cherokee. [Florlayamp] discovered a row of the vehicles in a junkyard, all with the displays still intact. He grabbed one and turned the VIC into a desk clock. What would you pay for such a fine piece of used electronic hardware? How about six bucks? Yeah!

Getting it running couldn’t be simpler. It’s all set up to be programmed and run on it’s own. A bit of searching around turned up a schematic to figure out which wires are for power. It took some time to figure it out, but the thing draws about 2A so finding a worthy wall wart was a must.

Now that he was sure it would work [Florlayamp] started on the case build. It’s poplar with quarter round to frame the display. On the back you’ll find a single rocker switch.

Usually we see the opposite of this, adding displays to the dashboard instead of salvaging them.