Linear optical encoder

posted Nov 12th 2009 7:30am by
filed under: misc hacks

dsc03989

Optical encoders are nothing new; they can be found in everything from mice to printers. They’re great for allowing DC motors to know their exact position and even current direction. If this is sounding like old hat, it’s because we’ve shown you rotational versions before.

[Chris] uses the same concept, but produced a linear optical encoder instead of rotational. His setup is much like whats used in non stepper-motor CNC and RepRap mills, allowing ordinary DC motors to know their position within a plane. It’s a quick tutorial, but we liked the detail and it reminded us we need to finish that DC motor based mill thats still a pile of parts in the closet. Check out a video of [Chris'] in action after the break. Read the rest of this entry »

RCDC: DC motor control via servo signals

posted Sep 23rd 2009 11:00am by
filed under: tool hacks

[Spikenzie]  has put together this nice kit for controlling a DC motor with RC servo signals. He’s using a PIC12F629 to convert the signal to PWM. As you can see in the video above, it seems to work quite well. It is in a neat and tidy package and available as a kit. We have to admit though, what caught our eye was the prototype. Even though it is a kit for sale, it looks as though they plan on releasing the PCB files and code.




Persistence of vision propeller clock

posted Jun 13th 2009 6:00pm by
filed under: home hacks, led hacks

[Jon Stanley] has a nice write up on a POV propellor clock powered by a PIC microcontroller. He improved on the original design by [Bob Blick]. Jon tried a few different methods of powering the spinning circuit, some of which could be handy for other projects. As a double plus good bonus, schematics and code are all linked on the site. This clock would look nice and sinister sitting on any mad scientist’s dresser.

RepRap pinch wheel extruder

posted Jan 17th 2009 5:11pm by
filed under: misc hacks, tool hacks

pinchwheel

What you see above is the culmination of [Zach Smith]‘s work building a pinch wheel style extruder for the RepRap. The current RepRap 3D printer uses a screw mechanism to push 3mm polymer filament into a heating barrel where it is melted and then extruded through a fine nozzle. [Zach]‘s new version uses a drive gear from SDP/SI mounted directly to the DC motor we saw him teardown earlier. He’s redesigned the carrier for the extruder as well. It’s now much lighter and has provisions for mounting current and future controller electronics along with a magnetic rotary encoder. In the last two days, he’s been doing real world testing. It’s been doing well, but he’s learning to do things like always using a full spool and not trying to run short lengths back to back.

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