Hand soldering BGA parts should be a circus act

Okay, we think it’s questionable when people say they have no problem soldering QFN packages, but BGA? Granted this chip has far fewer balls on it than many, but it’s still quite impressive that [Xevel] was able to solder this BGA breakout by hand.

The chip you see above is a TMP006 infrared temperature sensor from TI. [Xevel] picked up the part but didn’t want to break the bank when prototyping by buying a proper PCB to host it. There are only eight conductors on it, arranged in a grid with 0.5mm pitch. That didn’t seem to scare him off, as the video after the break shows him connecting each to a conductor on a hunk of stripboard.

[Xevel] mentions that this is a dead-bug style project. Usually you glue the part upside down when using that technique, but it needs line of sight to get an accurate temperature reading so he first cut a hole in the substrate. We’d bet he’s using wire-wrapping wire to make the connections. It’s a very fine solid core wire which is perfect for this kind of work.

[Read more...]

Got Dead Bugs In Your Stereo?

It happens to the best of designers, spending untold amounts of time designing a complex device just to find out that you missed a trace, or you couldn’t rout something to something else. As time marches on its becoming a bit less common to pop open a commercially produced device and see a little jumper wire or 2 flying across a pcb, or a resistor straddling an IC.

But when [Ilektron] opened up a Yamaha Dolby Pro Logic receiver to scavenge for parts he saw a very big “oops” and a even wilder fix. The maker took a pair of relays, flipped them “belly up” and hot glued them into place on top of a pair of ICs. Then the mess was “dead bug” wired to the circuit using insulated and uninsulated bus wire, contacts were then reinforced / insulated using more hot glue.

This is one of the most hacky fix we have seen in a commercially produced product, but we would love to hear your amusing horror stories of “WTH did they do?” So join us in the comments after the break.

Follow

Get every new post delivered to your Inbox.

Join 92,449 other followers