If you’ve been spending hours with the digital calipers while designing enclosures for your circuit boards there may be a better way. [Phil] tipped us off about a new software package that will let you import PCB layout files into Google Sketchup. This way you can start working on the enclosure in CAD before you’ve populated your first board. Of course this adds to the pain of realizing there’s an error in your layout, but what are you going to do?

The free software was developed by RS Components, a European component distributor. It takes IDF files, which can be exported from most PCB design software, and converts them to a format compatible with Sketchup, Google’s 3D design software. For those who enjoy a very dry demonstration video you won’t want to skip seeing what we’ve embedded after the jump.

We’re kind of surprised that this hasn’t already been done. If it has, leave a link in the comments.

Want to improve the finished look of your projects? There’s a lot you can learn by looking at the choices made in consumer electronics. [Bill Hammack] explores what is perhaps the most refined electronic device out there, the cell phone. Specifically, he discusses the seven design constraints that face every cellphone maker. They are: compactness versus usability, consumer preference, availability of energy, economic resources and available infrastructure, knowledge of materials, societal needs, and cultural constraints.

Anyone who’s whipped out their hacked-together project in a public space understands cultural constraints. Especially when forgetting your backpack in a public place can put the bomb squad of full alert these days. But aside from the anecdotal issues, [Bill's] look at now-and-then cellphones really shows off the smart design that we enjoy thanks to the evolutionary process that went into what has become the wristwatch of the 21st century. See what he has to say in the video after the break.

Although technology is constantly racing to faster / smaller / more, so many of the fundamentals of how it is made remains similar, if not the same. This interesting 30 minute video clip [thanks to The Computer History Museum] was made in 1967 by Fairchild Semiconductor as a briefing on integrated circuits, and shows the different steps to produce ICs including:

Design, making the photo masks, manufacturing the silicon ingots, preparing the wafers, building of the circuit and its components (like transistors, resistors, and capacitors), testing, and final packaging. Add in some other cool items of interest such as a 1960′s pick n place machine, wave soldering, an automatic wirewrap machine, and toss in some retro computer action and it’s surely a video worth watching, with something for everyone.

So join us after the break, kick back and enjoy the show!

It seems that we have caught Design Contest Fever here at Hackaday. After covering some other design contests, and asking readers to send in more, we heard from a couple tippers about Renesas’ challenge. Like many of the other contests, entrants can submit their ideas, and possibly receive a free development board to get them started. Unlike the other contests though, Renesas board (possibly) free development board is everything but the kitchen sink. Designed with RTOS’s in mind, rather than the normal microcontroller tasks, this board has an astounding number of capabilities.

On top of the excellent development kit, the contest is also offering books, software, and cash prizes to the winners. So get out there, design something amazing, and make Hackaday proud.

Last week we announced a Germany based design contest only accepting applicants from Europe, the Middle East, and Asia. Unfortunately, this left out one of the larger segments of our readers. After doing some scrounging around (and a helpful tip from [Flash Gordon]), we managed to find a similar contest run by STMicroelectronics, the makers of the Discovery board. This contest sounds familiar, with free Discovery Board for all approved applicants, and prizes for the most interesting and creative projects. Right now the official rules page seems to be missing, so you technically legally should probably wait to enter, but we can’t stop you. It looks like the official rules page is located here. Thanks to [Andee] for pointing that out. Also, it looks like if you live in Puerto Rico or Quebec, you are also out of this contest as well.

If you are from the EMEA area and missed the last contest, be sure to go back and check it out for your chance to win! Also, we love covering contests (especially ones that give out free kits to all contestants), are there any readers out there that know of a developer other than STM that is offering this kind of deal? We would love to hear from you!

If you’re working on a device that includes RF wireless, [Colin's] Guide to PCB Trace Antenna Design might clear some headaches when sending off for PCBs. While it is directed at devices transmitting at 2.4GHz, the techniques and recommended equipment (read: espresso smith charts and network analyzers) should work for almost any frequency. While trace antennas aren’t as easy to implement as a measured wire, the space benefits make up for the difficulty. Unless you don’t mind how larger your project is, did someone say cantenna?

First it was for finding stolen cars, then keeping track of criminals, now Alzheimer’s sufferers are being fitted with tracking devices. This has been going on for some time now, but unlike the old tracking devices we’re seeing an update in technology to take advantage of the cell network for communications. The person wearing the device can be located using Uplink Time Difference Of Arrival or U-TDOA. This is the same technology that is used by 911 services to calculate the location of a cell phone.

Alzheimer’s is a frightening disease. The thought of a loved one wandering off with nothing to identify them and no recollection of who they are is a fear of every family dealing with the illness. There’s no doubt that this is a cost-effective solution that really works.

But from our perspective, can someone hot-glue a $3 Seiko to this thing? If you were designing this, would you even consider something that straps to your wrist and doesn’t have a clock on its face?

Update: Andrew corrected an error in the original post.  This system uses U-TDOA for location, not GPS.

Update: Jeremy works for LoJack and has informed us that the product in the post and the technology used have nothing to do with the LoJack brand of products.

Fritzing is an open source project designed to help you move from a prototype to a finished project. Aimed at those basing their projects around Arduino, you start by building your physical prototype, then recreate it with Fritzing software’s graphical editor. From there you can generate a schematic, PCB artwork, and PCB production files.

[thanks CH]

The team at oomlout has continued to post all the methods they use in their manufacturing process. This time around it’s the kitting process: how they actually packaged 30 identical SERB kits in an efficient fashion. We covered their wire cutting bot before, but they’ve got other dedicated machines like a sticker cutter. The stickers are used to remove all the cut acrylic pieces from the laser cutter as one unit. They’ve got some other tricks like using a scale to count bolt quantities, and an egg timer to keep track of the laser cutting. All of their envelopes are printed using a parallel port inkjet that has been modified to work with any thickness paper.

We love when hackers bother to post this much detail about their process. One of our favorites is [ladyada]‘s full rundown of how the Minty Boost was created.

Technology Review turns the spotlight on the open source hardware movement. Open source hardware is hardly a new concept, but lately it’s been getting a lot more attention, with the help of magazines like MAKE and websites like Instructables. Chumby, a company that sells a modifiable cube with a screen, embedded computer, and a Wi-Fi connection, designed their product to be easily hackable. The openness of the product caused a community heavily invested in the product’s development to be created. The growth of such communities has also sparked interest from corporations such as Nokia, which is collaborating with MIT on open source video decoders. They recognized that opening up would cause development time to be reduced and provide greater flexibility, allowing them to allocate resources to other areas, including marketing and brand development. [Jamey Hicks], director of the Nokia Research Center in Cambridge, believes that the open source movement can even complement closed designs, as long as it’s handled appropriately. With greater access to sophisticated software tools and resources, the barriers to entry keep falling away, and it’s much easier for the world to discover the joys of tinkering and hacking.

[photo: Andreas Pizsa]

The final day for entries in our Hack a Day T-Shirt Design Contest is today. Get your entries in by midnight Pacific time and you could win a Dash Express (or non-US prize).

When a baby too small for the regular dialysis machine (similar to the one pictured above) needed help after her kidneys failed, the kind doctor designed and built a smaller version of the machine in his garage, then used it to save six-pound baby Millie Kelly’s life. Since then the machine has continued to be used in similar emergency situations.

[Photo: NomadicEntrepreneur]

The 25th is the deadline for the Design Challenge. Don’t freak out, just get it submitted before I get up on the 26th, and I’ll call it good.