Tricky Repair of Power Driver for CNC Machine

tricky-power-driver-repair

Designing and building something from scratch is one thing. But repairing fried electronics is a much different type of dark art. This video from [Mike's Electric Stuff] is from more than a year ago, but we didn’t think you’d mind since what he accomplishes in it is so impressive. He’s got a burnt out pick and place hybrid power module which isn’t going to fix itself.

The power module construction includes a part that has chip-on-board-style MOSFETs and the circuitry that goes with them enclosed in a black plastic housing. It’s kind of like a submodule was encapsulated using the same plastic as integrated circuits. After cracking it open it appears the bonding wire has burnt away. [Mike] connects a jumper wire to one of the board traces in order to use an external MOSFET. This is much easier said than done since the module substrate is ceramic designed to dissipate heat. We’re amused by his technique of melting the jumper into the plastic housing to protect it from the heat sink that goes over the package. In the end he gets his CNC running again. This may not be the best long-term fix but he just needed to continue running until a proper replacement part arrives.

Oh, one more thing: the Metcal vacuum desolderer he uses in the video… do want!

[Read more...]

Troubleshooting household light timers

timer-repair

When [Todd Harrison’s] Christmas lights stayed on well past the pre-defined shut off time, he knew there was something wrong with the timer. He took the device into his workshop and spent some time diagnosing and repairing the device, a process he recorded for all to see.

After busting the screw-less timer open with a hammer, he inspected the PCB for any apparent signs of damage. After seeing what looked like a damaged transistor, he desoldered it from the board for testing. After the transistor passed his tests with flying colors, [Todd] assumed that the fault had to be in the relay which the transistor was responsible for switching.

Sure enough, the relay had shorted out, and upon cutting it open he found that the contact points were fused together. He separated and sanded the contacts down, enabling him to get the timer working – at least for the time being.

Part of [Todd’s] goal with this video was to show off different methods of desoldering, including a manual solder sucker (my favorite), desoldering braid, and a purpose built desoldering iron. If you’re in the market for some desoldering tools, but don’t know what to buy, [Todd] is more than happy to offer his advice.

Continue reading to see a video of [Todd's] troubleshooting process.

[Read more...]

Hackaday Links: April 13, 2011

Oven parts scrounging

oven_desoldering

In response to last week’s post about parts scrounging with a heat gun, Hackaday forum member [BiOzZ] decided to try doing the same thing in his oven. It seems to work quite well, but we’re wondering if there should be any concerns over the lead content of the solder. Anyone care to chime in?

Spill-proof parts holder

parts_holder

Have you ever been in the midst of disassembling something and knocked over your container full of screws onto the floor? [Infrared] has a simple solution to the problem which also happens to keep a couple of plastic bottles out of the landfill.

Easy button stops abuse of the word awesome

easy_button

Do you often repeat a word ad nauseam? Make author Matt Richardson does, and he hacked a Staples “Easy” button to help him break his addiction to the word “Awesome”.

Cheap Remote-controlled baseboard lighting

baseboard_lighting

[Sean] scored a pair of LED deck lighting kits for a steal and decided to install them into his newly renovated kitchen. They are currently remote operated, but he plans on adding an X10 interface as well as PIR sensors for automatic triggering in the near future.

Yet another LCD recapping guide

monitor_recap

It starts with a finicky backlight, or perhaps a high-pitched whine from the back of your display – by now, we’re sure that everyone knows the symptoms of an LCD panel that’s just about to die. [Eric's] Syncmaster recently quit on him, so he pried it open and got busy recapping. It’s running again, and he wanted to share his repair process in case others out there own the same display.

Programmable Game Boy cartridge walk through

We looked at [Gerry's] PLCC based programmable Game Boy cartridge back in May and mentioned that he was working on a how-to video. He did quite a bit more than that. He’s made a PDF version of the instructions but went into deep detail with a collection of four videos on his YouTube channel. We’ve embedded all four after the break. They include an introduction and background about the cartridges, desoldering the ROM chip, preparing sockets and wire, and making the solder connections. Whether you’re interested in this particular hack or not, seeing [Gerry's] soldering practices make the videos worth watching.

[Read more...]

Follow

Get every new post delivered to your Inbox.

Join 91,398 other followers