Add Broken Tool Detection to Your CNC Mill

A tool breaking in the midst of a CNC machining operation is always a disaster. Not only do you have a broken tool (no small expense), but if the program continues to run there is a good chance it’ll end up ruining your part too. In particularly bad cases, it’s even possible to for this to damage the machine itself. However, if the breakage is detected soon enough, the program can be stopped in time to salvage the part and avoid damage to your machine.

Many new machining centers have the ability to automatically detect tool breaks, but this is a feature missing from older machines (and inexpensive modern machines). To address this issue, [Wiley Davis] came up with a process for adding broken tool detection to an older Haas mill. The physical modifications are relatively minor: he simply added a limit switch wired to the existing (but unused) M-Function port on the Haas control board. This port is used to expand the functionality of the machine, but [Wiley] didn’t need it anyway.

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Minecraft Sword Lights Up When Nearby Friends

With All Hallow’s Eve looming close, makers have the potential to create some amazing costumes we’ll remember for the rest of the year. If you’re a fan of the hugely addict-*cough* popular game Minecraft, perhaps you’ve considered cosplaying as your favorite character skin, but lacked the appropriate props. [Graham Kitteridge] and his friends have decided to pay homage to the game by making their own light-up Minecraft swords.

These swords use 3D-printed and laser-cut parts, designed so as to hide the electronics for the lights and range finder in the hilt. Range finder? Oh, yes, the sword uses an Arduino Uno-based board to support NewPixels LEDs and a 433Mhz radio transmitter and receiver for ranged detection of other nearby swords that — when they are detected — will trigger the sword to glow. Kind of like the sword Sting, but for friendlies. Continue reading “Minecraft Sword Lights Up When Nearby Friends”

RadarCat Gives Computers A Sense of Touch

So far, humans have had the edge in the ability to identify objects by touch. but not for long. Using Google’s Project Soli, a miniature radar that detects the subtlest of gesture inputs, the [St. Andrews Computer Human Interaction group (SACHI)] at the University of St. Andrews have developed a new platform, named RadarCat, that uses the chip to identify materials, as if by touch.

Realizing that different materials return unique radar signals to the chip, the [SACHI] team combined it with their recognition software and machine learning processes that enables RadarCat to identify a range of materials with accuracy in real time! It can also display additional information about the object, such as nutritional information in the case of food, or product information for consumer electronics. The video displays how RadarCat has already learned an impressive range of materials, and even specific body parts. Can Skynet be far behind?

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Redesigning the RC tank

[Vincent] started building this tank (translation) with a regular hobby model: the Heng Long Tiger 1. However, after considering some goals for the project, he decided to nearly gut the tank and redesign it, basing it on the Arduino and a standard Motor Shield. The possibilities with this setup are nearly endless. In its current form, the ArduTiger detects obstacles in front of it by way of three servo-mounted infrared rangefinders. The tank’s trajectory can be adjusted automatically based on feedback from the servo positions. Two additional short-range rangefinders detect if there is ground for the tank to roll over, keeping it safe from cliffs and black holes.  [Vincent] plans on updating this beast by adding a Raspberry Pi for live video and advanced control… and maybe even adding a Geiger counter!