Three years ago we covered [Dalibor Farnby]’s adventures in making his own Nixie tubes. Back then it was just a hobby, a kind of exploration into the past. He didn’t stop, and it soon became his primary occupation. In this video he shows the striking process of making one of his Nixie tubes.
Each of his tubes get an astounding amount of love and attention. An evolution of the process he has been working on for five years now. The video starts with the cleaning process for the newly etched metal parts. Each one is washed and dried before being taken for storage inside a clean hood. The metal parts are carefully hand bent. Little ceramic pins are carefully glued and bonded. These are used to hold the numbers apart from each other. The assembly is spot welded together.
In a separate cut work begins on the glass. The first part to make is the bottom which holds the wire leads. These are joined and then annealed. Inspection is performed on a polariscope and a leak detector before they are set aside for assembly. Back to the workbench the leads are spot welded to the frame holding the numbers.
It continues with amazing attention to detail. So much effort goes into each step. In the end a very beautiful nixie tube sits on a test rack, working through enough cycles to be certified ready for sale. The numbers crisp, clear, and beautiful. Great work keeping this loved part of history alive in the modern age.
Continue reading “The Art of Making A Nixie Tube”
The supply of Nixie tubes from east European stock piles is still enough to keep their prices down. But once those start dwindling, prices will move north. Besides, if you want to use them, you need to work with high voltage supplies and worry about not getting zapped while trying to debug a circuit. [FilleK] had some time to spare and decided to build a cheaper substitute for a real nixie tube using a regular 7 segment LED display.
We have already seen this hack before, in the Arduino-based ENIGMA replica. But [FilleK] improved on that by adding an extra LED to simulate the radiant glow typical of Nixie tubes. His project log describes the fairly straightforward process using parts that can be found easily. A piece of plastic, painted in a shade of copper and fixed around the 7 segment display, acts as a nice baffle to contain and reflect the ambient glow of the back-light LED. A nice improvement would be to add a random flicker to the background LED. Maybe add an Octal socket (the decimal point had to be nixed though!), and cap it in a proper glass tube. If you’d rather work with the real McCoy, check out our archives.
Do you love Nixie Tubes? Upset that they aren’t really manufactured anymore, and the cost of old ones is rising? Why not make your own? That’s exactly what [Dalibor] of the Czech Republic is up to, including blowing the glass tubes himself!
He’s chosen the Z568 nixie tubes to copy, as they are his favorite style of nixie. To create the display he has etched the digits and housing out of 0.3mm stainless steel sheet — which potentially means if he gets the hang of making the tubes, he could actually produce them to sell! To perform the glass blowing, he scored a Heathway glassblowing lathe off eBay — but unfortunately he hasn’t documented much of anything on making the glass tubes, which is too bad because we think that would be equally fascinating as the nixie displays themselves. On his first attempt with a properly sealed tube, the nixie worked and he even recorded striking voltage values very similar to industry tubes — not bad for something made in a backyard shed!
He has since then continued refining this art and is entering a glass-art contest called “When Prague Meets Shanghai” with a beautiful entry dubbed the ShanghaiTime Nixie Clock.
If this post seems vaguely familiar, it’s because this isn’t the first time we’ve posted an article about homemade nixie tubes, but we think [Dalibor’s] is by far the most elegant! Stick around after the break to see one of his first test videos — You might even think he’s cheating, the tubes look so professional!
Continue reading “Homemade Nixie Tubes”