[fjordcarver] was looking for some mercury-free tilt switches that wouldn’t break the bank and that were easy to build. He also wanted something cheap, so instead of buying some tilt switches he devised his own that fit all of the criteria he set out. Now, these switches are not your typical fare, and they’re not small either. They are however, cheap, effective, and easy to manipulate/repair.

He picked up a package of metallic craft beads at the store and emptied out two bottles, saving one set of beads that happened to be conductive, i.e. not coated with paint or coloring. The beads were split between two jars, which were then sealed with corks that had a pair of straightened paperclips inserted through them. The bottles were oriented facing away from one another, then attached together with a piece of house wire. One of the leads from each jar was attached to this common wire, while the others were extended with hook up wire for use in the circuit he was building. Pictures definitely explain the mechanism far better than words can, so be sure to check out his tutorial to get a better look at them.

While they might look a bit rough, he says they work great, so give them a try if you have the need.

With the introduction of the Kinect, obtaining a 3D representation of a room or object became a much easier task than it had been in the past. If you lack the necessary cash for one however, you have to get creative. Both the techniques and technologies behind 3D scanning are somewhat complicated, though certainly still within reach as maker [Shikai Chen] shows us. (Google Translation)

He wanted to create 3D scanned images, but he didn’t have the resources to purchase a Kinect. Instead, he built his own scanner for about 1/6th the cost. Interestingly enough, the scanner resembles what you might imagine a very early Kinect prototype looked like, though it functions just a little bit differently than Microsoft’s creation. The scanner lacks any sort of IR emitter/camera combo, opting to use a laser and a USB VGA camera instead. While scanning, the laser shines across the target surface, and the reflected light is then picked up by the camera.

So how does this $25 DIY laser scanner measure up? Great, to be honest. Check out the video below to see how well his scanner works, and be sure to take a look through his second writeup (Google Translation) as well for more details on the project.

[via Seeedstudio]

[Mikeasaurus] found a way to build his own refillable spraypaint canister. The donor vessel used here is a plastic soda bottle. It’s a great choice since it is engineered to house a pressurized liquid and you can find them for free by intercepting a satisfied soda consumer before they reach the recycling bin.

He repurposed the spray nozzle from a commercial spray paint can. By first releasing all of the pressure from the empty paint he could then use a hack saw to remove the top disk. He used Sugru to attach it to the bottle cap which has a hole drilled in the center to accept the feed straw. We wonder if there wouldn’t be a better way to attach this from the inside of the cap for better resistance to bottle pressure?

The final piece of hardware is a Shrader valve from a bicycle inner tube. This lets you pump up the pressure in the bottle. You’ll need to dilute the paint you use to make it sprayer-friendly. [Mikeasaurus] diluted his six to one which might have been a bit too much judging from the drips seen in the video after the break.

[Grissini] hasn’t had the best of luck when it comes to personal audio players. He estimates that he’s gone through about half a dozen iProducts/iKnockoffs over the years, which ultimately adds up to a lot of money poured right down the drain. Rather than lay down his cold hard cash for yet another music player that would succumb to a dead battery or cracked screen, [Grissini] decided that he would be better off if he built one himself.

His Orange mePod isn’t exactly the most attractive or sleekest music player out there, but [Grissini] says it works like a charm. An Arduino Uno powers the device, and he uses an Adafruit Wave Shield to handle the audio playback. Power is supplied via 4AA batteries which keep the tunes going for a reasonable amount of time, and afford him the ability to swap them out for recharging without much fuss.

The player was encased with some leftover cardboard and wrapped in bright orange duct tape, before being mounted on [Grissini’s] belt. He says he gets plenty of looks when he’s out and about, which you would expect from such a unique design.

Stick around to see a quick video of the audio player in action.

Like just about everyone else out there, [Adam] thinks that CNC machines are pretty cool – so cool that he decided to build one of his own from scratch.

The CNC machine was constructed mostly out of MDF and scrap wood, with drawer slides used for smooth gantry movement. An off-brand rotary tool was used to do the actual cutting, and [Adam] picked up a few Sparkfun stepper motors to drive the machine.

The assembly was completed without too much trouble, but [Adam] says that programming the mill was a long and frustrating process. Cutting was rough and not very accurate at first, but little by little he got things working pretty well. As you can see in the video below, while the cuts look great, improvement came at the expense of speed. He says that the machine could use a redesign to speed it up, which he’ll get around to if some free time comes his way.

It’s not the absolute cheapest CNC build we’ve seen, it’s pretty darn close. With a few tweaks, it could definitely be a solid budget-friendly contender.

Hackaday reader [David] was looking for a cheap and easy way to spot weld copper tabs together. As he notes in his writeup, the properties of copper which are most enticing, such as high thermal capacity, make welding it all that more difficult. His home-brew method of spot welding is admittedly quick and dirty, but it does get the job done quite well.

He started off with an array of four 2.5V @ 2600 Farad ultra capacitors, which provide the high current required to do copper spot welding properly. They are wired in series and connected to his electrodes using heavy gauge wire. The graphite-tipped electrodes were an interesting DIY job themselves, cleverly constructed using copper tubing and a graphite block. The most simple/dangerous/clever part of the whole rig is his trigger mechanism, which consists of a pair of copper blocks that he bangs together manually to complete the circuit.

[David] is well aware that the setup is just a touch rough, but according to him it makes great welds, and it’s only a proof of concept at this point. He has a hefty list of improvements to make for the final version, including a different switching method among a few other safety precautions.

What has two wheels, is made from five different bikes, and can carry all of your stuff for miles and miles on end?

[Paul Blue’s] DIY Lastenrad, that’s what. (Google Translation)

A Lastenrad is a cargo bike where the load sits in front of the rider rather than being towed behind. [Paul] wanted one for hauling things around town, and rather than buy one, he built one of his own. One thing we particularly like about this build is that the bike borrows parts from five other bicycles that were in various states of disrepair. That kind of re-use is something we can really get behind.

[Paul] estimates the total build cost to be under 50 Euros, which is fantastic considering how useful his Lastenrad is. After logging about 100Km on the bike, he says that it handles quite well, and that even when fully loaded it is extremely easy to make his way about town.

Continue reading to see a video of the bike’s first test ride.

Instructables user [dustinandrews] just took the wraps off his latest creation, a DIY Arduino Pro Mini clone.

Actually, to call it an clone is technically incorrect – while he aimed to produce a tiny Arduino-compatible board, his goal was not to replicate the Mini’s design. Instead, he developed a 1” x 1” board from scratch, covering the construction process in great detail.

When you are working with components this tiny, the only reasonable way to get things done is via solder reflow. He walks through the steps he took to produce the board, which should be enough to guide those doing reflow for the first time through the process without too much trouble.

The end result looks pretty nice, and when he puts it up side by side against the Arduino Pro Mini, his board can definitely hold its own. While his design lacks an on-board power regulator and reset button, he does provide two more analog I/O pins than the Mini, along with several other enhancements.

There’s an old saying that goes something like, “When the going gets tough, the tough builds their own 5-story wheelchair lift.”

Actually we’re pretty sure that’s not even close to how the saying goes, but when his local council turned their backs on [Dmitry Bibikow’s] request for wheelchair access to his apartment, that’s exactly what he did.

[Dmitry], an avid mountaineer, was injured in a climbing accident that left him without the use of his legs. Unfortunately for him, he and his family reside on the 5th floor of an apartment building that was not handicap accessible. Rather than move out, he asked the local council to install an elevator, which they agreed to.

Time passed, and as the project sank deeper and deeper into a mire of bureaucracy, [Dmitry] began to lose hope of ever seeing an elevator installed. After six years of relying on friends to help him get in and out of his apartment, he took matters into his own hands and installed a chair lift just off the side of his balcony.

According to [Dmitry] it works great, and he can get from the front door to his apartment well before his more able neighbors make it up the stairs. So far, the city council has not said anything about the lift, and he hopes it stays that way.

If you happen to be in the market for some designer dice or need a set of custom dice for a game you have created, you could pay a ton of money to have them made, or you can do it yourself.

[Dicecreator] runs a blog dedicated to the ins and outs of creating DIY game and collector’s dice. This subject is not something that we would normally be interested in, but one particular item caught our interest – DIY toner transfer dice. Very similar to the process of creating a toner transfer PCB, he walks through the steps required for making your own dice with very little overhead.

The steps are likely quite familiar to those who have fabricated your own PCBs at home. He starts out with blank dice, sanding the sides down with increasingly fine sandpaper until they are ready for the transfer process. An image is printed on glossy inkjet photo paper, which is then applied to each die with a standard clothes iron. After a bit of soaking in water to remove the excess paper, the die is ready to go.

Sure it’s not exactly rocket science, but it is a cool little trick that would work quite well if you are trying to replace a lost die or if you simply want to make a fun gift for a friend.

[Ed Nauman] runs a machine shop, which we imagine can be quite loud at times. Sick of never hearing the doorbell when he was busy working on things, he decided that the solution to his problem was a new doorbell…an incredibly loud doorbell.

His Really Loud Doorbell (RLD for short) is actually a pretty simple device. We imagine he could have wired up an old alarm bell instead, but where’s the fun in that? The doorbell was built using a PIC16F876 uC, which is used to control the air flow through a pneumatic valve. When someone rings his doorbell, the pneumatic actuator pulses up and down, rapidly striking a piece of 1/4” thick steel pipe. As you can see in the video below, it is quite loud and likely to cut through any shop noise without much trouble.

We have seen some extremely loud doorbells before, but we figured that at least a handful of you work in similar environments – have you implemented any inventive ‘notification’ systems in your workspace? Let us know in the comments.

[via Adafruit Blog]

Softboxes are often considered a must-have piece of equipment when doing any sort of portrait or studio photography. While they are not the most expensive photography accessory, they can be built far cheaper than you would pay for an off the shelf model.

[Don] needed a softbox for his studio, and he ended up constructing a fairly nice one out of a styrofoam cooler. He mounted an outdoor light receptacle inside the cooler after laying down a reflective backing, bolting everything to a piece of plywood situated on the back of the cooler. He stretched some white cloth over the front to diffuse the light, and then mounted it on a light stand. You can see a video of the construction process below, as well as additional softbox-lit images on his site.

[Aud1073cH] had a similar need for a softbox, but went about his construction a bit differently. He grabbed a lampshade and a white dress shirt at a thrift store, stretching the shirt over the bottom opening before securing it with Velcro. He mounted the lampshade on a light stand, inserting his camera’s speed light through the smaller lampshade opening. As you can see in his photostream, the softbox does a great job at softening the shadows in his pictures.

Who needs a Fluke high voltage detector when you’ve got one of these things?

Actually, we still recommend a professional high voltage detector for serious work, but you’ve got to like this electric field detector that [Alessandro] recently put together.

The detector works by using a JFET to detect the high impedance electric fields that are generated by high voltage lines. The JFET amplifies the signal while dropping the impedance in order to drive a pair of NPN transistors which are used as a threshold amplifier. Once the voltage hits 3V, an LED is lit, indicating the presence of high voltage near the detector’s probe. A wire-wrapped resistor does double-duty serving as the probe while providing a high impedance path to ground, ensuring that stray charge does not accumulate on the JFET’s gate, causing false readings.

It’s a neat project, and something that can be constructed in no time, making it perfect for beginner electronics classes.

Keep reading to see a quick video of the HV detector in action.

[Nicholas C Lewis, Patrick Hannan, Jared Knutzen, and Joy Markham], students from the University of Washington, have recently taken the wraps off a project which they have been collaborating on, a DIY inkjet printer. The group set out to construct a low cost, open source inkjet printer for personal use that utilizes standard inkjet technology. Their working prototype, pictured above, satisfies all of those requirements, making it an ideal device for the at-home hobbyist.

The printer was constructed from easy to obtain components such as steel rods and stepper motors, along with other parts that can be printed using a RepRap or similar machine. An Arduino Mega manages the steppers and repurposed print head, recreating whatever Processing-generated image it has been given.

The printer is quite a hit so far, and people are already talking about adapting the design to print on spherical objects (think EggBot), to create direct etch resist PCBs, and more. We think it would make a great direct to garment printer with just a few small tweaks.

Check out the short video embedded below to see the printer in action.

[via Make]

Rolling your own electronics components can be fun, but can also help in explaining how certain items actually work. [Addie] from The Toymakers recently set off to figure out how capacitors work, by making her own.

She understood the general concept behind capacitors and how they are constructed, but she wanted to see how it was done first-hand. To construct her capacitor, she selected aluminum foil as her conductor, and saran wrap as the dielectric. She admits that her first attempt was a failure, but undaunted, she carried on. Friends suggested that her conductors were a bit too small to hold any reasonable charge, so she tried larger sheets of aluminum foil to no avail.

She kept at it and found success after using several feet of foil to construct her capacitor. She charged it with a handful of AA batteries and was excited to see her multimeter come to life when she touched the leads to the cap.

While you likely wouldn’t use a hand-made capacitor in your next build, it is a fun experiment to do with children interested in learning about electronics.

[via Adafruit blog]