Smarter-than-wood Saw Blade Makes Perfect Foldable Joints

[Andrew Klein] knows the pain of building drawers from plywood. It can be a pain to get all of the pieces measured and cut just right. Then you have to line them up, glue them together, and clamp them perfectly. It’s time-consuming and frustrating. Then one day it hit him that he might be able to make the whole process much easier using a custom saw blade.

The the video below, [Andrew] does a great job explaining how the concept works using a piece of paper. The trick is that the plywood must be cut in a very specific shape. This shape results in the plywood just barely being held together, almost as if it’s hinged. The resulting groove can then be filled with wood glue, and the plywood is folded over on itself. This folding process leaves no gaps in the wood and results in a strong joint. Luckily this special shape can be cut with a specialized saw blade.

This new process removes the requirement of having five separate pieces for a drawer. Instead, only four cuts are needed on a single piece of square plywood. The corners are then removed with a razor blade and all four sides are folded up and into place. [Andrew] shows that his prototype blade needs a little bit of work, but he’s so hopeful that this new invention will be useful to others. Continue reading “Smarter-than-wood Saw Blade Makes Perfect Foldable Joints”

Assassin’s Creed blades make us wince

[TheBserk] made himself a set of auto-locking and auto-retracting hidden blades inspired by those in the game Assassin’s Creed. As you can see in the demo (and build guides) after the break, they work really well. We don’t like the idea of sharpened metal ramming its way past our wrists. But it’s not the first time we’ve seen dangerous arm-mounted hacks.

Reminiscent of Taxi Driver, [TheBserk] uses drawer slides from the local home store for his build. They are cut to length, and modified using springs for the automatic action. There is a lock to keep the blade extended, and a pull-wire to actuate it. Although dangerous, the build is well done. We think someone has mechanical engineering in his future, and possibly a trip to the emergency room.

Continue reading “Assassin’s Creed blades make us wince”