Drilling precise grids

posted Sep 9th 2009 1:00pm by Mike Szczys
filed under: misc hacks, tool hacks

precision_hole_drilling

Drilling precise grids without a CNC machine can be tough to pull off. [Ookseer] has come up with a nifty method for dilling aligned holes with a drill press. He uses a right-angle jig on a Dremel drill press with stacks of business cards as spacers. The same number of cards is added between the substrate and the jig to space each new hole evenly. This method comes in handy when drilling grids in an enclosure for speakers, temperature sensors, or for an aesthetically pleasing design.

Steampunk vibrator

posted May 3rd 2009 12:40pm by Eliot Phillips
filed under: Medical hacks, handhelds hacks, home entertainment hacks

steampunk_vibrator

[Ani Niow] built this steam powered vibrator. It has a milled stainless steel shell with a brass motor structure. The motor is a Tesla turbine made from a stack of Dremel diamond cutoff wheels. This drives an off-center weight to create the vibration. She tested it using a pressure cooker as the steam source. It worked, but became so hot it had to be held using welding gloves. It works just as well with compressed air though. You can see the device at the Femina Potens Art Gallery in San Francisco or later this month at Maker Faire.

[via Laughing Squid]

UPDATE: [Ani] responds in the comments.




Kindle screen transplant

posted Aug 22nd 2008 4:30pm by Eliot Phillips
filed under: misc hacks


[blakebevin]’s sister shattered the screen on his Amazon Kindle, so he decided to try replacing it with the screen from a Sony Reader. He disassembled the Sony Reader and used a Dremel to mill down most of the aluminum tabs on the E Ink screen. The screen plugs into the same harness as the original Kindle screen the only problem is fit. The new screen interferes with some of the button movement and without trimming the case will bulge a little. Performance wise the screen ghosts on page turn and [blakebevin] assumes this is due to older technology. We’d hope to never have to do this, but it’s good to know the transplant option is there and not very difficult.

Home made PCB drill press

posted Jul 22nd 2008 4:30pm by Caleb Kraft
filed under: misc hacks, tool hacks


[yellowduck] took some fantastic initiative with this home made PCB drill press. Many people have a rotary tool already. Just add some scrap wood and four hinges. The drill press isn’t perfect; it pivots a little as it lowers. This shouldn’t be a problem for drilling printed circuit boards though. The PCB should be thin enough for the pivot to have little effect. After some test runs, he added a lamp for better lighting and intends to add a return spring and foot switch. It’s definitely a better solution than drilling multiple holes with a hand drill.

Hack a Day serves up fresh hacks each day, every day from around the web and a special How-To hack each week.

Send us your hacks