Measuring Air Flow with Ultrasonic Sensors

Measuring air flow in an HVAC duct can be a tricky business. Paddle wheel and turbine flow meters introduce not only resistance but maintenance issue due to accumulated dust and debris. Being able to measure ducted airflow cheaply and non-intrusively, like with this ultrasonic flow meter, could be a big deal for DIY projects and the trades in general.

The principle behind the sensor [ItMightBeWorse] is working on is nothing new. He discovered a paper from 2015 that describes the method that measures the change in time-of-flight of an ultrasonic pulse across a moving stream of air in a duct. It’s another one of those “Why didn’t I think of that?” things that makes perfect sense in theory, but takes some engineering to turn into a functional sensor. [ItMightBeWorse] is using readily available HC-SR04 sensor boards and has already done a proof-of-concept build. He’s getting real numbers back and getting close to a sensor that will go into an HVAC automation project. The video below shows his progress to date and hints at a follow-up video with more results soon.

Here’s wishing [ItMightBeWorse] the best of luck with his build. But if things go sideways, he might look to our post-mortem of a failed magnetic flow meter for inspiration.

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Heat Duct Rover Explores Stink, Rescues Flashlight

It all started with a bad smell coming from the heat register. [CuddleBurrito] recalled a time when something stinky ended up in the ductwork of his folks’ house which ended up costing them big bucks to explore. The hacker mindset shies away from those expenditures and toward literally rolling your own solution to investigating the funk. In the process [CuddleBurrito] takes us on a journey into the bowels of his house.

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Outside-air cooled PC

[Brian] came up with an interesting PC cooling setup. He lives up north where it’s chilly in the winter. Using a bit of dryer ductwork and he was able to harness the outside air to cool his box. The system uses a window insert along with a dryer hood to suck in the outside air with a PC fan. We hope the air is adequately warmed, as it is exhausted into the room. Join us after the break for more pictures of his setup.

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