[Colin] has cut his teeth with about fifteen PCB orders. He wrote a tutorial describing the process and sharing his tips on avoiding common problems. You may remember our own How-To prepare designs for manufacture early last year. In that post, [Ian] shared his veteran knowledge by outlining BatchPCB’s board design process. This time, [Colin] is using Advanced Circuits in Colorado as a board house, giving us more insight on how the different companies work. No matter who you choose for manufacturing, make sure you really understand how to properly format and troubleshoot your designs. It’ll end up saving you a lot of time and money.

[Jeff] set up version control for Eagle libraries and projects. He mentions that Eagle has become the standard for open source hardware projects and he’s absolutely right. We use it for our projects, and we’ve grown to expect that the posts we feature have Eagle files available in most cases.

But Eagle falls short in its library management. There is some amazing work from SparkFun to support a usable parts library, but who hasn’t added parts themselves? [Jeff] setup libraries using github so that changes and additions to the libraries can benefit all and cut the amount of time spent making custom footprints for new components and packages.

Ruin & Wesen are a two person shop creating specialized music gear. As part of their recent MIDI Command development, they got into case manufacturing. They purchased a mini CNC mill to cut the aluminum cases. Unhappy with the software options provide [Wesen] decided to write his own G-code generator. G-code is part of the numerical control used to command CNC machines. He implemented his interpreter using the language he’s most familiar with: Common Lisp (not surprising if you notice the website’s backend). The post covers the design philosophy used and some of the problems that came up. We look forward to future releases since the interpreter can generate milling code using processing.org sketches and cut PCBs directly from Eagle.

You may remember Ruin & Wesen from when they shared their Eagle layout videos.

[Thanks fbz]

Cadsoft Eagle is a multi-platform freeware circuit layout program. Lots of open source hardware is designed in Eagle, and it’s become a hobbyist favorite. We use it for all of our hardware designs.

There are several ways to turn an Eagle design into an actual printed circuit board (PCB). We’ll show you how to save Eagle designs as industry-standard gerber files that are accepted by any PCB manufacturer. You can use the gerbers to order a single prototype, or a full panel.

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[Garrett] from macetech has been prototyping shields for the Arduino development platform. Arduino’s have an inexplicable nonstandard spacing between two of the banks of output pins. This means that you can’t use regular perfboard with them. To make the design process quicker, [Garrett] has put together an Eagle file that just includes the male header pins. The file also has a line indicating the tall lower board components so you can avoid creating shorts.

SparkFun has posted an excellent guide to the many different issues you could run into when you finally decide to get a circuit board professionally produced. We assume that most of you aren’t running a professional design firm and will appreciate these tips gleaned from years of experience. They provided a rule list, Eagle DRC, and CAM file to help you get it right the first time. The end goal is designing a board that won’t be prone to manufacturing errors. The tutorial starts by covering trace width and spacing. They recommend avoiding anything less than 10mil traces with 10mil spacing. For planes, they increase the isolation to 12mil to avoid the planes pouring onto a trace. They also talk about annular rings, tenting, labeling, and generating the appropriate gerber and drill files. SparkFun isn’t completely infallible though, and manages to produce a coaster from time to time.

SparkFun naturally followed up this strict tutorial with a guide to unorthodox header hole placement. If you want to learn more about Eagle, have a look at [Ian]‘s overview of Eagle 5 and Ruin & Wesen’s layout videos.

Not sure how we missed this when it was originally published, but our friend [Ian Lesnet] at DIY Life posted an overview of Cadsoft’s new release Eagle 5. This upgrade seems to be all usability tweaks-it really took 5 versions before you could right click? They also made CTRL+Z undo. Really. Eagle3D works nearly the same as before, but has a few changes to help you figure out why certain parts aren’t rendering. We’re happy to see the OSX version is now Universal and no longer needs X11.