Ultrasuede Bench Power Supply Got Style

From the look of it sitting on his bench, you’d never guess that [3nz01]’s power supply was actually a couple of el-cheapo modules from eBay, but now we all know the dirty truth.

Re-using or re-purposing an enclosure can be a great way to get a project done faster and get on to the next one. In [3nz01]’s case (tee-hee!), it was an old clock with a broken and annoying buzzer that needed to go. The clock was a nice piece of wood, but that Plexiglas front panel just wasn’t cutting it. That’s why it’s good to have a tailor for a father — a suitable piece of ultrasuede wrapped around the plexi makes the build look swank.

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Design for Hackers

Near the end of the lifecycle of mass-market commercial product development, an engineering team may come in and make a design for manufacturability (DFM) pass. The goal is to make the device easy, cheap, and reliable to build and actually improve reliability at the same time. We hackers don’t usually take this last step, because when you’re producing just a couple of any given device, it hardly makes sense. But when you release an open-source hardware design to the world, if a lot of people re-build your widget, it might be worth it to consider DFM, or at least a hardware hacker’s version of DFM.

If you want people to make their own versions of your project, make it easy and cheap for them to do so and don’t forget to also make it hackable. This isn’t the same as industrial DFM: rather than designing for 100,000s of boards to be put together by robot assembly machines, you are designing for an audience of penny-pinching hackers, each building your project only once. But thinking about how buildable your design is will still be worthwhile.

In this article, I’m going to touch on a couple of Design for Hackers (DFH) best practices. I really want to hear your experience and desires in the comments. What would you like to see in someone else’s open designs? What drives you nuts when replicating a project? What tricks do you know to make a project easily and cheaply buildable by the average hacker?

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Dirt-Cheap USB Arduino Hack From the Past

Mass production is a wonderful thing. Prices fall, and hobby hackers get cheap gear. The mind then wanders towards what can be done with it. So it’s little wonder that someone like [Aaron Christophel] would try to repurpose those sub-$3 AVR programmers that are all over eBay (translated poorly out of German here, but demonstrated in the video embedded below).

[Aaron] didn’t have to do much, really. The only trick is that you’ll first need to re-flash the existing ISP firmware with one that lets you upload code to the device itself over USB. If you don’t have an Arduino on hand to re-flash, buy at least two of the cheap programmers — one to program the other ones. Once you’ve done that, you have essentially an Arduino with limited pinout and two onboard LEDs, but in a nice small form-factor and with built-in USB. [Aaron] even provides an Arduino boards.txt file to make it all work smoothly within the IDE.

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Ask Hackaday: Selling CAD Prints That Are Not Yours

[Louise] tried out her new E3D Cyclops dual extrusion system by printing a superb model dragon. The piece was sculpted in Blender, stands 13cm tall and can be made without supports. It’s an impressive piece of artwork that reflects the maker’s skill, dedication and hard work. She shared her creation on the popular Thingiverse website which allows others to download the file for use on their own 3D printer. You can imagine her surprise when she stumbled upon her work being sold on eBay.

It turns out that the owner of the eBay store is not just selling [Louise]’s work, he’s selling thousands of other models taken from the Thingiverse site. This sketchy and highly unethical business model has not gone unnoticed, and several people have launched complaints to both Thingiverse and eBay. Now, there are lots of things to talk about here, but the 800 pound high voltage transformer in the room is the legality of the whole thing. What he’s doing might be unethical, but is it illegal?

When [Louise] politely asked the eBay store owner to remove her work, he responded with:

“When you uploaded your items onto Thingiverse for mass distribution, you lost all rights to them whatsoever. They entered what is known in the legal world as “public domain”. The single exception to public domain rules are original works of art. No court in the USA has yet ruled a CAD model an original work or art.”

Most of the uploaded CAD models on Thingiverse are done under the Creative Commons license, which is pretty clear in its assertion that anyone can profit from the work. This would seem to put the eBay store owner in the clear for selling the work, but it should be noted that he’s not properly attributing the work to the original creator. There are other derivatives of the license, some of which prohibit commercial use of the work. In these cases, the eBay store owner would seem to be involved in an obvious violation of the license.

There are also questions stirring with his use of images.  He’s not taking the CAD model and making his own prints for images. He lifting the images of the prints from the Thingiverse site along with the CAD files. It’s a literal copy/paste business model.

With that said,  the eBay store owner makes a fairly solid argument in the comments section of the post that broke the news. Search for the poster named “JPL” and the giant brick of text to read it. He argues that the Thingiverse non-commercial license is just lip service and has no legal authority. One example of this is how they often provide links to companies that will print a CAD design on the same page of a design that’s marked as non-commercial. He sums up one of many good points with the quote below:

“While we could list several other ways Thingiverse makes (money), any creator should get the picture by now-Thingiverse exists to make Stratasys (money) off of creators’ designs in direct violation of its very own “non-commercial” license. If a creator is OK with a billion-dollar Israeli company monetizing his/her designs, but hates on a Philly startup trying to make ends-meet, then they have a very strange position indeed.”

OK Hackaday readers, you have heard both sides of the issue. Here’s the question(s):

1.  Is the eBay seller involved in illegal activity?

2. Can he change his approach to stay within the limits of the license? For instance, what if he credits the                      original maker on the sale page?

3. How would you feel if you found your CAD file for sale on his eBay store?

Hackaday Links: December 6, 2015

[Camus] had it all wrong. After a few hundred years of rolling a stone up a mountain, Sisyphus would do what all humans would do: become engrossed in novelty. The stone would never reach the summit, but it could roll off some pretty sweet ramps. That mountain goat that ticked him off a few decades ago? If Sisyphus let go right now, the stone would probably take that goat out. Sisyphus, like all of us, would be consumed in meaningless novelty. One must imagine Sisyphus happy.

The pumpkin spice must flow. It’s the holidays and for a lot of us that means copious amounts of baked goods. How about an edible sandworm? It looks like something close to a cinnamon roll.

This December’s Marie Claire – whatever that is, I have no idea – features haute circuits. These circuit boards are the work of [Saar Drimer] and Boldport, makers of fine circuit board art. We’ve seen his work a number of times featuring squiggly traces and backlit panels. This seems to be the first time Boldport and the entire idea of PCB art has infiltrated the design world. He also does puzzles.

Raspberry Pi cases simply do not look cool. There’s ports coming out everywhere, and plastic really doesn’t look that great. You know what does look great? Walnut. [Karl] made a few of these out of walnut, MDF and solid aluminum. He’s thinking he might bring this to market, you can check out his webzone here.

Self-driving cars being sold right now! That’s an eBay link for a DARPA Grand Challenge vehicle, a heavily modified Isuzu VehiCross loaded up with computers, a laser scanner, camera, and connected to actuators for steering, brake, pedals, and shifter.

A few years ago, a snowboarding company realized they could use YouTube as a marketing device. They made some really cool projects, like a snowboard with battery-powered heaters embedded in the core of the board (yes, it works). There’s only so many different snowboards you can build, so they turned to surfboards. In fact, they turned to cardboard surfboards, and last week they made a cardboard electric guitar in the Fender custom shop. It’s a completely understandable linear progression from A to B to I don’t know what kind of glue they’re using.

Why 100 Watt eBay LEDs Are Not Your Friends

LEDs are amazing things. As time marches on, they are being used in more and more lighting applications – everything from household bulbs to automotive headlights. But the push for smaller, cheaper, and brighter LEDs seems to have hit a snag for some of the less reputable manufactures.

Case in point, [bigclivedotcom] has been testing of some 100 Watt LEDs from eBay. When these LEDs work correctly, they put out a face-melting beam of light that you wouldn’t dare looking into (picture the scene from Raiders of the Lost Ark). They also have some unusual specs for an LED, like running on 30 Volts – and that’s a lot compared to the forward voltage of most LEDs at around 2.5 volts@20 mA.

So what gives? Well many of these high-wattage LEDs use a string of several LEDs in series. And as [bigclivedotcom] points out, this can be a real problem when a few of the LEDs begin to fail and act more like a low value resistor than a typical LED. In the videos after the break you can see [bigclivedotcom] test the LEDs to get a better look and what’s happening and why.

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PID Controlled Glue Gun

Internals of a glue gun controlled with a PID controller

Hot glue falls into the same category of duct tape and zip ties as a versatile material for fixing anything that needs to be stuck together. [Ed]’s Bosch glue gun served him well, but after a couple of years the temperature regulation stopped working. Rather than buying a new one, he decided to rip it apart.

With the old temperature regulation circuit cooked, [Ed] looked around for something better on eBay. He came across a cheap PID temperature controller, and the Frankengluegun was born.

A thermocouple, affixed with some kapton tape and thermal paste, was used to measure the temperature of the barrel. Power for the glue gun was routed through the PID controller, which uses PWM to accurately controller the temperature. All the wiring could even be routed through the original cord grips for a clean build.

Quality glue guns with accurate temperature control are quite pricey. This solution can be added on to a glue gun for less than $30, and the final product looks just as good.