PID Controlled Glue Gun

Internals of a glue gun controlled with a PID controller

Hot glue falls into the same category of duct tape and zip ties as a versatile material for fixing anything that needs to be stuck together. [Ed]‘s Bosch glue gun served him well, but after a couple of years the temperature regulation stopped working. Rather than buying a new one, he decided to rip it apart.

With the old temperature regulation circuit cooked, [Ed] looked around for something better on eBay. He came across a cheap PID temperature controller, and the Frankengluegun was born.

A thermocouple, affixed with some kapton tape and thermal paste, was used to measure the temperature of the barrel. Power for the glue gun was routed through the PID controller, which uses PWM to accurately controller the temperature. All the wiring could even be routed through the original cord grips for a clean build.

Quality glue guns with accurate temperature control are quite pricey. This solution can be added on to a glue gun for less than $30, and the final product looks just as good.

Building a custom interface for surplus HF radios

[PRC148] picked up a Motorola Micom radio from eBay. These are US State Department surplus, but apparently the 125 Watt HF units are top-of-the-line at a tenth of the sticker price. The one hangup is that they’re headless; you can’t control them without additional hardware. But the Internets are often kind to the hobbyists, and this is no exception. You can get software to run the radio from a PC thanks to the Micom Yahoo Group. [PRC148] took that software as an example and built his own stand-alone interface. [Cached version of the page]

The head unit is an Arduino driving a four-line LCD display and a rather large array of buttons. The forum thread linked above shows his humble beginnings on a breadboard. During the project [PRC148] learned a lot of skills to end up with what you see above. Hiding behind the reused bezel is a PCB he designed in Eagle CAD and etched himself. It allowed him to cram the tactile switches close enough to work with the button overlay on this keypad.

UPDATE: The traffic from this feature took down the forum hosting the content. They requested that we do not link to them because of this. A cached version without images can be found above thanks to [Termm].

$3 adds sweet tunes to your project

It’s a fun time to design your own MP3 player, lovingly adding in features to a meticulously crafted user interface. But sometimes you just want a quick and cheap way to add music to a project. [Jeff Ledger] will show you how to do just that using some knock-off hardware from overseas. Instead of a proper breakout board — which can cost a bundle — he used a generic MP3 player acquired for $3 from an eBay seller.

Cracking open the case you’ll see that you actually get a lot for your triad of Washingtons. We know, it may be of questionable quality (see this feature about cheap PSU problems) but we’re not building mission critical hardware now are we? Inside is a rechargeable Lithium battery for use with another project, and a chip-on-board device with attached SD card slot, audio jack, and USB port. The battery inputs are used to solder the MP3 pcb to the power rails on your project. To control the playback, just make connections to the button pads as [Jeff] describes in his post. It sounds like this will work with any MP3 player which runs at either 3.3V or 5V.

Exposing some fake electronics with too-good-to-be-true prices

[Giorgos Lazaridis] needed an AC adaptor for his Canon PowerShot camera. He hit eBay and was excited to find this branded adaptor for just five bucks! It works and, even though it would sometimes reboot his camera if the cord was twisted around in the jack, he was satisfied that it did what it was supposed to.

That is, until one day he observed some very peculiar behavior while taking pictures of a PIC circuit he was prototyping. When holding the camera and putting his other hand near the breadboard one of the status LEDs in his circuit began flashing sporadically. If he was using the camera with batteries instead of the adapter this didn’t happen.

His first instinct was to hook up the adapter to his oscilloscope and see what is happening on the power bus. The signal is incredibly noisy. Shockingly so. [Giorgos] cracked open the case to see what is going on with the power supply circuit inside. You simply must view the video after the break to see the horror-show he found. The board is poorly soldered, components are not properly seated in their footprints, and our favorite is when [Giorgos] points out a squiggly trace which takes the place of the smoothing inductors.

Have you documented your own fake electronic hardware finds? We’d love to hear about them. [Read more...]

How to be a dinosaur for Christmas

Well, this metal suit might not make you a dinosaur, but it would be perfectly possible for you to play one on your computer. Retailing on eBay for a mere $2,397.99 OBO (plus Freight for a 350 pound box), this device was made and used for the motion capture of Ugobe’s Pleo Robot. With the right external components (no word on what those are), it would be perfectly possible to get this suit up an going back on Motion Capture as all the onboard electronics are included. This setup would be perfect for anyone planning an animated dinosaur movie that needs some reference movements, or for any mad scientist engineer who needs a control rig for a 40 story robotic dino of death. The possibilities are endless!

[eBay via Engadget]

Pocket multimeter review

three_pocket_multimeters

Reader [Mikey Sklar] told us about a review he wrote covering 3 different models of pocket multimeters. We’re sure that you’ve had the same experiences we have being the go-to-guy or got-to-gal  for all things electrical. For our sort, having a multimeter on hand at all times has become an expectation.

[Mikey] looks at a model from ebay, Harbor Freight, and Radio Shack. Not surprisingly, the ebay offering doesn’t rate too well but does get the job done. We were surprised to read that he picked up the Cen-Tech model for about $10 at Harbor Freight. Although it may no longer be sold there (we haven’t checked) [Mikey] seems pretty happy with it so we’ll be on the lookout during our next tool-buying trip. We’re unfamiliar with the tiny Radio Shack 22-820 but we’ve always been happy with our larger 22-811. The 22-820 allows the probes to be folded up inside of the case cover for a truly pocketable package.

You can never have too many meters at your disposal and we’ll have to keep this article in mind the next time we’re shopping for another. Never used a multimeter before? Take a look at the tutorial [Mikey] linked to over at ladyada.

Electric spinning wheel

spinningwheel

[glacialwanderer], who you may remember from his CNC machine build, recently completed an electric spinning wheel. Spinning wheels are used by knitters to turn raw sheep’s wool into yarn. He went through several iterations before arriving at a good design. Besides the motor, there are two major components to the spinning wheel: the flyer and the bobbin. A Scotch tension brake is used to slow the rotation of the bobbin in relation to the flyer. This causes the wool to twist as it’s pulled on.

He initially tried to just use a dimmer switch with an AC motor. That quickly burnt up. The next version used a sewing machine motor since they’re designed with a variable speed control. Unfortunately, it didn’t have enough torque at low speeds. The final design used a DC motor with a SyRen motor controller. It offered plenty of power and at ~$150 it’s still less than the cheapest commercial models on eBay. You can see a video of it and the spinning process embedded below.

[Read more...]

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