Electrolytic Rust Removal Leaves Your Parts Shiny As New

Electrolytic Rust Removal

If you’re tired of removing rust by hand, you’d be surprised how easy it is to build your very own electrolytic rust removal system!

[James Taylor] is in the process of restoring a very old lathe. Most parts were small enough to simply remove the rust, paint, and grease via chemical stripping and bead blasting, but he ran into a problem with the 40kg lathe bed. It’s painted and if he chemically strips it, he needs to rinse it — which might result in even more flash rusting.

He looked up electrolytic rust removal, and was a bit suspicious of how simple and effective it claimed to be, but he decided to give it a shot anyway. He picked up a big 160L rain barrel, 6 pieces of rebar, some copper wire, and a computer power supply.

[Read more...]

Altoid tin etching tutorial

Eminent steampunker [Jake Von Slatt] wrote a small article on etching candy tins for The Steampunk Bible, but the limited space available in the book didn’t allow for a full exposition. To make amends for his incomplete tutorial, he posted this walk through to compliment the Bible’s article.

The process is very similar to the many tutorials we’ve seen on home-etching PCBs using the toner transfer method. Removing the paint from the Altoid tin, creating a mask, printing it on the Sunday circulars, and taking an iron to the tin is old hat for home fabbers.

Unlike PCB manufacturing, [Mr. Von Slatt] doesn’t bother with Ferric Chloride or other nasty chemicals – he does everything with electrolysis. After adding a few tablespoons of table salt to a bucket of water, [Jake] takes a DC power supply and connects the positive lead to the lid and the negative lead to the base. a bit of electrical tape around the corners of the lid keeps the metal from getting too thin.

A nice Copper finish can be applied to a finished tin by swabbing on a solution of Copper Sulfate – a common ingredient in “Root Kill” products. Of course that’s not a necessary step; you can easily enjoy and elegant Altoid tin bare metal.

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