There’s really nothing special about this hack. [Craig Hollabaugh] needed an Arduino shield for hosting a Pololu motor driver and making connections to external hardware. What really caused us to spend way too much time reviewing his posts is that [Craig's] narrative style of documenting the project is delightful, and we’re envious of his electronics lab. That link points to the first of four project pages. The next page is linked at the bottom of each page, or you can find the collection after the break.
[Craig] starts by designing a single-sided shield in Eagle. It’s been years since he made his own PCB, and it takes him about four tries to get the toner transfer right (we’ve also been victim to the wrong mirroring of the resist!). When it comes time to drill for the pin headers [Craig] uses his 3D printer to make a bracket allowing the Dremel to mount to the drill press. There’s a good tip here about buying carbide bits from Harbor Freight; we thought eBay was the only place to get these. Many of us would need to put in a parts order, but this workshop has a well-organized stock of everything he needs. He also has the solder paste and PID outfitted toaster oven to reflow the board. Oh, and when he forgets to add a resistor it’s off the rework station to add one.
See what we mean… one can never have too many tools.