The Hour of the 3D Printed Clock Draws Nigh

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Many have tried, but [Christoph Laimer] has succeeded in designing a working, (relatively) accurate clock nearly completely from 3D printed parts. Every gear, pulley, wheel and hand of [Christoph's] clock is printed. Only a few screws, axles, a weight, and a string are non-printed. Even the crank to wind the clock is a 3D printed part.

[Christoph] designed his clock in Blender. It took quite a bit of design work to create parts that would work and be printable. Even more work was involved in printing over 100 failed prototype parts.

One might think that [Christoph] is using the latest  printers from the likes of Makerbot or Utimaker to achieve this feat. It turns out he’s using a discontinued Rapman 3.2 printer. Further proof that even “older” printers are capable of great things! [Christoph] does run his printer rather slowly. Printing a single gear with 0.125 mm layers and a 0.4 mm nozzle takes him 2 or 3 hours.

Mechanically, the clock is gravity powered with an anchor escapement. Rather than a pendulum, [Christoph] chose to use a balance wheel and hairspring assembly to govern the escapement.  Even the spring is printed from standard PLA. The weight is suspended from a pulley block. The clock isn’t particularly efficient. 70cm of height will run the clock for only 2 hours.

[Christoph's] clock has proven to be accurate to within 1/4 second per hour. He hasn’t provided temperature stability data – but being PLA, we’d suggest not getting it too hot!

[Read more...]

Designing and Building a Wooden Mechanical Clock

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Electronics are undoubtedly the basis for our modern society. Leaving out transistor-based devices, and a mechanical clock would be one of the most intricate devices man has come up with. As a Mechanical Engineer, I thought it would be a fun challenge to design and build my own gear-driven clock.

Because clocks have obviously been invented, I wouldn’t be starting from scratch, and I don’t think I could have figured out an escapement on my own. I explain my initial clock escapement and gear reduction design thoughts in this post, and originally getting the escapement to work was my biggest fear.

As seen in the first video after the break, the escapement gear is still a big problem, but not really for the reason I expected. The shaft that the gear sits on seems to be bent, so it allows the escapement to “go free” for part of it’s cycle, losing any sense of accurate timekeeping. Be sure to also check out the second video, especially around 1:50 when I show what happens when an escapement gear goes much faster than a normal clock. [Read more...]

LEGO pendulum clock

Put a case around it and it would be a grandfather clock but for now it’s a pendulum clock made from LEGO pieces. The video after the break shows a great overview of the build. You can see the workings at several different angles, as well as a clip that has been sped up to show the movement of the weights over time. One weight, made from dead AA batteries, drives the clock and the other weight switches the winding motor. That motor acts to automatically wind the clock when the drive weight reaches the end of its rope.

This is a nice departure from the majority of clock projects we see as it utilizes mechanical concepts instead of electronic. Most of [Pmroskelly's] build details are shared as comments on the Picasa album found at the link above. There are also some other videos such as the one showing how the escapement works.

[Read more...]

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