How to Fail at Laser Cutting

Laser cutters are CNC power tools, which means an operator uploads a job digitally and then pushes START to let the machine do all the work while they lie back in a hammock sipping a margarita, occasionally leaping out in a panic because the sound coming from the machine changed slightly.

Like other power tools, laser cutters are built around doing one thing very well, but they require an operator’s full attention and support. The operator needs to handle all the other things that are go on before, during, and after the job. It’s not too hard to get adequate results, but to get truly professional and repeatable ones takes work and experience and an attention to detail.

People often focus on success stories, but learning from failures is much more educational. In the spirit of exploring that idea, here are my favorite ways to fail at laser cutting and engraving. Not all of these are my own personal experience, but they are all someone’s personal experience.

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Fail of the Week: Teddy Top and Fourteen Fails

Last summer, [Quinn] made the trip out to KansasFest, the annual Apple II convention in Kansas City, MO. There, she picked up the most modern Apple II system that wasn’t an architecturally weird IIGS: she lugged home an Apple IIc+, a weird little machine that looks like an old-school laptop without a screen.

Not content with letting an old computer just sit on a shelf looking pretty, [Quinn] is working on a project called the Teddy Top. ‘Teddy’ was one of the code names for the Apple IIc, and although add-ons to turn this book-sized computer into something like a laptop existed in the 80s, these solutions have not withstood the test of time. [Quinn] is building her own clamshell addition to her IIc+, and somehow failing at something she’s done hundreds of times before.

While the IIc+ has an NTSC composite output, the super-special video add-ons for the IIc+ used a DB15 expansion connector. Here, any add-on could access video sync signals, the a sound signal from the audio circuit, and even a +12V line that could drive loads up to 300 mA. It just so happened the display [Quinn] is using for this project runs at 12V, 200 mA. Everything was great, but as a worthy trustee of this computer’s Earthly existence, [Quinn] thought a bit of current limiting should be included in her addon. She designed a circuit around an NPN power transistor, that would allow the display to draw power until the load was around 250mA. After that, the transistor would start dumping excess power as heat. Yes, a fuse would be better. [Quinn] calls this Fail #1. There are thirteen more to go.

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Top 10 Hacking Failures in movies: part 2

After going through the original quick list we tossed together, people were chiming in like crazy. We felt another 10 might help satiate the desire to smirk at the silliness of tech portrayed in movies and TV. Gathering examples from your comments, we have compiled part 2.  While I would have loved to narrow this down to a specific item like incorrect lingo or screen grabs, I didn’t quite have enough specific scenes to do it yet.  Be sure to keep the comments coming and be specific, I haven’t seen many of these till someone points it out.

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