Vacuum Tube Repair After a Spectacular Failure

[Eric] has an Atwater Kent 55C AM radio from the early 1900’s. He’s been trying to restore the radio to proper working condition. His most recent pain has been with the rectifier tube. The tube is supposed to have a complete vacuum inside, but that’s not the case here. When the tube is powered up, it glows a beautiful violet color. It may look pretty, but that’s indicative that gas has leaked into the tube. It needed to be replaced.

[Eric] had a tube that would serve as a good replacement, but it’s plug didn’t fit the socket properly. He was going to have to use this old broken tube to make an adapter. Rather than just tearing the old tube apart, he decided to have some fun with it first. He hooked it up to a variac, an ammeter, and a volt meter. Then he slowly increased the voltage to see what would happen. The result was visually stunning.

The tube starts out with the same violet/blue glowing [Eric] experienced previously. As the voltage increases, it gets more and more intense. Eventually we start to see some green colors mixing in with the violets. [Eric’s] reaction to this unexpected result is priceless. As the tube gets increasingly hot, the anode starts glowing an orange-red color. Finally, the filament starts to crackle like a sparkler before the tube just gives up and completely fails.

After the light show, [Eric] moves on to replacing the tube. He begins by tapping on the old tube’s socket with the end of a screwdriver. After much tapping, the glass starts to come lose from the socket. After a bit of wiggling and twisting the tube finally came free from the socket. [Eric] luckily had an unused octal socket that fit perfectly inside of the old socket. All he needed to do to build his adapter was to connect the four pins from the old adapter to the proper pins on the octal socket. Piece of cake.

…Or so [Eric] thought. After testing some new tubes with a tube tester, he realized he had soldered all four pins incorrectly. On top of that, he had super glued the adapter together. He eventually got the two pieces apart. This time he removed all of the unused pins from the octal socket so he wouldn’t get it wrong. Another run on the tube tester confirmed that everything looked good. After plugging the tube into the radio, it worked just as expected

If you need fabrication rather than repair, we’ve got you covered there as well. Check out [Charles Alexanian’s] process for making new vacuum tubes in his garage. Now if you just have too darn many of them around, you can always decorate your pad with ‘em.

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Have you failed hard enough to be on Hackaday?

hackaday-fail-announcement

There’s so much more to be discovered when your projects just don’t want to work. Grinding out the bugs, getting past roadblocks, and discovering gotchas is where real hacking know-how comes from. But most people aren’t motivated to document their failures. We want to change that.

We want to roll out a new weekly feature that showcases failure… well documented failure. But we need YOU to give up the goods. Write about your failed experience on your blog, post it to our project forums with [FAIL] in the title, or you can just write everything in an email and send it to us. Which ever way you choose, you’ll need to tip us off that you’d like to make it to the front page (come on, it’s not bragging since it didn’t even work!). If you already know of well documented project fails send in those links too even if they’re not your projects.

Make sure you include at least one descriptive image — snapshots, diagrams, schematics, screencaps, anything that tells the story is fair game. To show you what we’re after here’s a few of our favorite failed projects:

We’d like to point out that all of these projects are interesting ideas that show off missteps along the way. We will not be trashing on your skills as a hacker, but instead celebrating the lessons learned and hearlding the sharing of ideas from otherwise doomed projects.

Measuring the lifespan of LEGO

lifespan-of-LEGO

How many times can you put two LEGO pieces together and take them apart again before they wear out? The answer is 37,112. At least that’s the number established by one test case. [Phillipe Cantin] was interested in this peculiar question so he built the test rig above to measure a LEGO’s lifespan.

The hacked together apparatus is pretty ingenious. It uses two servo motors for testing, each driven by the Arduino which is logging the count on an SD card. One of the two white LEGO parts has been screwed onto an arm of the upper servo. That servo presses down onto the mating piece which is sitting inside that yellow band. Look close and you’ll realize the yellow is the handle end of an IC puller. When the post on the lower servo is moved toward one arm of the puller it grips the lower LEGO piece tightly so that the upper servo can pull the two apart. In addition to the assembly and disassembly step there’s a verification step which raises the mated parts so that a reflectance sensor can verify that they’re holding together. [Phillipe] let the rig run for ten days straight before the pieces failed.

Don’t miss his video description of the project after the break.

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Show us your most useless machine

We were fortunate enough to StumbleUpon the most useless machine ever. Delightful! Eclipsed perhaps by the world’s most useless machine copy. We say that because the doll arm looks more realistic which creeps us out in a very entertaining way. So these machines aren’t useless, they provide entertainment.

We, on the other hand, have had some projects that really fell on their faces. With that in mind, show use your most useless machine. Please leave a comment after the beep.

(beep)

Microsoft sorta explains E74 errors

e74

Last month we speculated on the recent rise in Xbox 360 E74 errors. We assumed that this was because of an increase in the number of HDMI consoles and that the associated scalar chip was failing. Unfortunately since these weren’t red ring failures, they didn’t fall into the extended three year warranty period for Xbox 360s. That is until this week when Microsoft admitted that some E74 errors are the same types of failures that cause the RRoD and would repair E74 under the same three year warranty. Kotaku attempted to get a better explanation out of Microsoft, but only got a little more info. Microsoft did confirm that E74 is not a reclassing of RRoD, but that there is some overlap between the two.

[via xbox-scene]