We’re not sure what a typical weekend at [Walter]’s house is like, but we can probably safely assume that any activity taking place is at minimum accompanied by the hum of a 3D printer somewhere in the background.
Those of us who 3D print have had our experiences with bad rolls of filament. Anything from filament that warps when it shouldn’t to actual wood splinters mixed in somewhere in the manufacturing process clogging up our nozzles. There are lots of workarounds, but the best one is to not buy bad filament in the first place. To this end [Walter] has spent many hours cataloging the results of the different filaments that have made it through his shop.
We really enjoyed his comparison of twleve different yellow filaments printed side by side with the same settings on the same printer. You can really see the difference high dimensional tolerance, the right colorant mix, and good virgin plastic stock makes to the quality of the final print. Also, how transparent different brands of transparent actually are as well as the weight of spools from different brands (So you can weigh your spool to see how much is left).
The part we really liked was his list every filament he’s experienced in: PLA, ABS, PETG, Flexible, Nylon, Metal, Wood, and Other. This was a massive effort, and while his review is naturally subjective, it’s still nice to have someone else’s experience to rely on when figuring out where to spend your next thirty dollars.
We were trolling around Hackaday.io, and we stumbled on [Barb]’s video series called (naturally enough) “Barb Makes Things“. The plot of her videos is simple — Barb points a time-lapse camera at her desk and makes stuff. Neat stuff.
Two particularly neat projects caught our attention: a mechanical pointy-finger thing and the useful 3D-printing-filament rivets that she used to make it. (Both of which are embedded below.) The finger is neat because the scissor-like extension mechanism is straight out of Wile E. Coyote’s lab.
But the real winners are the rivets that hold it together. [Barb] takes a strand of filament, and using something hot like the side of a hot-glue gun, melts and squashes the end into a mushroom rivet-head. Run the filament through your pieces, mushroom the other end, and you’re set. It’s so obvious after seeing the video that we just had to share. (Indeed, a lot of cheap plastic toys are assembled using this technique.) It’s quick, removable, and seems to make a very low-friction pivot, which is something that printed pins-into-holes tends not to. Great idea!
With more and more previously industrial processes coming online in the home shop, people are finding that getting the information that was previously provided by the manufacturer of a hundred thousand dollar machine for their three hundred dollar Shenzen special is not easy.
A common example is this, a hacker purchased themselves a brand new 3D printer off amazon for a price too good to be true. After a week of tinkering with it, a small fire, and a few replacement parts later, they get it to work. After they’ve burned through, perhaps literally, the few hundred grams of filament that came with the printer at the setting recommended by the manufacturer, they do a small blanket order of the different filaments out there. Now comes the trouble, each printer is a little different and each filament has different properties. Most people find that the second spool of filament they feed into their printer doesn’t work at all. What’s the quickest way to get the right temperature, cooling, and feed settings for your printer configuration?
This isn’t a problem for the expensive machines. Epilog, a manufacturer of laser cutters, provides a grid of settings for each material you’re likely to cut, tuned to the different properties of each model of laser cutter they sell. Same goes for the expensive industrial 3D printers, each (very expensive) spool of material has the setting sitting in a chip in the casing. When the spool is slotted in the machine, it reads the settings and adjusts accordingly. All the work of tuning was done in a lab somewhere and the print is, theoretically, guaranteed.
While we were at the Bay Area Makerfaire 2016, we had a chance to talk to [Gauthier de Valensart] and buy him a beer at the Hackaday Meet-up. [Gauthier] is from Belgium where he is the founder of a start-up with one of those fancy new TLDs: filaments.directory. The goal of filaments.directory is to create a database of 3D printer materials and link that up with a user’s 3D printer settings. The eventual goal being, much like the industrial printers, a user would be able to simply scan a barcode, or wave the spool over an RFID reader to input the needed settings into his slicing software or printer.
This sounded familiar to me, not the least because I had started work on it as an extension for repables.com when that was a larger focus in my life. In fact, I remember, while I was kicking the idea around to people at MRRF, that they kept telling me someone else was working on a similar project. I wanted to introduce [Gauthier] to the person who was working on the project back then. Since I was at a bar full of people in the industry, I sort of helplessly rotated in my spot trying to find someone who might remember. I spied [whosawhatsis], a common attendee of MRRF, and asked him. Okay, that was easy, [whosawhatsis] informed us that is was his project… introduction complete. Goes to show you what a good networking event buying a bunch of nerds beer can be.
The project was called, “Universal Filament Identification System,” and it proposed to, “… eliminate the guess-work,” by, “…developing a method for tagging, tracking, and identifying filament for 3d printing in machine-readable formats…” The project appears to be mostly dead now and its domain is a placeholder. I think it suffered from the standard open source feature creep, but the idea is sound.
Which gets us to the questions. There are a lot of difficulties with creating such a system. The first being the data collection. Who should be responsible for measuring the filaments, the materials for laser cutting, or any other process that needs tuned settings? The ideal track, of course, would be for the manufacturers to hold themselves accountable and report on the settings for their filaments. However, many filament manufacturers rely on the ignorance of users to sell dodgy products, it’s only in the interest of a few top-quality ones to do so. If the users do so, then how will the information provided be vetted? You definitely don’t want someone’s ignorance about a faulty thermistor to encourage you to run PLA at 280C.
More and more difficulties arise. How should the information be transferred, etc. What properties should even be recorded? UFID was going as far as to use a color sensor to keep track of colors between batches from 3D printer manufacturers. In the end it’s about creating standards in a standard-less industry by using crowdsourcing. Either way, take a look at what [Gauthier]’s doing (and send him some feedback), read the backlogs of UFID, think about how annoying it was to get the right settings for a laser cutter the last time you used one, and let us know your thoughts in the comments.
Learn COBOL. Seriously, you should learn COBOL. It’s a fact of nature that every computer-minded person will eventually hear that COBOL developers make bank, and you’ll have job security for the rest of your life. Now look at the Hello World for COBOL. Yes, there’s a reason COBOL devs make bank, and they’re still vastly underpaid. [Folkert] figured a way around this problem: he built a Brainfuck to COBOL compiler. Mainframe programming for the rest of us.
[fbustamante] got his hands on an old GP2X Wiz, one of those ARM-based portable media player/emulator things from a few years ago. This is a complete computer, and like the Pandora, it’ll do everything one of those Raspberry Pi laptops can do. The Wiz doesn’t have a keyboard, so [fbustamante] created his own. He etched his own PC, repurposed a keyboard controller from a USB keyboard, and stole the keycaps from an old Sharp digital organizer.
To the surprise of many, [Photonicinduction] is not dead. The drunk brit with a penchant for high voltage electrics and a very, very confused power company is back making videos again. His latest video is a puzzle. It’s a plastic block with a light bulb socket, a UK power outlet, and a switch. Plug in a light bulb, flip the switch, and it turns on. Plug a blender into the outlet, and that turns on too. No wires, so how is he doing it?
Introduced at CES last January, Monoprice – yes, the same place you get HDMI and Ethernet cables from – has released their $200 3D printer. This one is on our radar and there will be a review, but right away the specs are fantastic for a $200 printer. The build area is 120mm³, it has a heated bed, and appears to be not completely locked down like the DaVinci printers were a few years ago.
[Tim Trzepacz] is working on a pretty cool MIDI controller project over on Hackaday.io. It involves, naturally, a bunch of knobs and buttons. And it’s one of these nice arcade-style buttons that broke when he slammed on his car brakes and it went flying.
He tried gluing the plastic bits back together, but we all know how that works — temporarily. Next, he thought that maybe he could 3D-print a model of the arcade button’s housing. Besides being a lot of work, [Tim] didn’t have a reliable printer on hand. But he did have filament and a soldering iron.
The rest of the story is a slightly ugly mess, but it looks like it’ll work. (And it’s on the inside of the case, after all.) A working part is a good part.
The irony here is that the original choice of 3 mm ABS filament as a printing material is that it’s cheap and available because it’s commonly used in plastic welding. And there are more elegant ways to melt the plastic than with a soldering iron. And more ways to get it melted than direct heating, like ultrasonic welding and friction welding, for instance.
But we still like to see the occasional quickly hacked together effort, at least one per day. What’s your craziest plastic welding success or failure?
The Hackaday Overlords (or Hackaday family) are running a series of AMAs on SupplyFX. What is SupplyFX? It’s a social network for EEs. Who’s in the first AMA? [Brady Forrest], the guy who runs Highway1, a Bay Area hardware accelerator. They’re the accelerator responsible for the lustworthy Keyboardio, and the startup that is purely mechanical and has shipped zero lines of code, CoolChip. If you want to talk about hardware startups, [Brady] is your man. The AMA is tomorrow, May 16th, at 13:00 Pacific.
Makerbot is dead, or at least they will be soon. Whatever. Nothing of value was lost. Lulzbot, on the other hand, is going gangbusters. They saw eight hundred percent growth over the last two years. and $15M in revenue in 2015. They did this all with open source hardware and software, and using 3D printing in a manufacturing context. They’re the jewel of the Open Hardware movement, and a shining example of what Free Software can do.
The current generation of software defined radios started with the ubiquitous TV tuner dongles, and quickly graduated to the HackRF. You can only get so much bandwidth out of a USB 2.0 socket, and the newest and bestest SDR is the LimeSDR. They’re about halfway through their crowdfunding campaign (and halfway funded), and have finally changed out the USB A connector to a USB micro B connector. Good choice.
The ESP8266 is quickly becoming the go-to device for when you want a cheap way to put a sensor on the Internet. The only problem is programming it. No problem – here’s a bunch of Lua scripts that do 90% of everything. Need to read a PIR sensor? Light up a few LEDs? Put the data from a temperature and humidity on the Internet? There you have it.
The Vintage Computer Festival West is back on this year. We’ve gone to VCF East in New Jersey for a few years now, and had a few occasional outings to the southeast and midwest Vintage Computer Festivals over the years. This is the first time the west coast has had a Vintage Computer Festival in several years. It’s in Mountain View, on August 6th and 7th. Yes, that’s the same weekend as DEF CON.
E3D, makers of fine hot ends and 3D printer paraphernalia, have released a new kind of filament. It’s called Edge, it’s based on PET, and it prints as easily as PLA, with better mechanical properties than ABS. A few sample prints made from Edge were at this year’s Midwest RepRap Festival, and the Edge’s bridging ability is crazy. You need a heated bed for Edge and it’s sensitive to moisture, but it has some very interesting properties that can be cleverly exploited.
In other filament news, Colorfabb released a filament to print clear parts. Yes, that’s very weird. Clear parts require 100% infill, meaning it will use a lot of filament. It’s still very advanced wizardry, and I’m very interested in seeing the first print of a sanded and polished convex lens.
Holy Crap it’s the 3D printing edition of the links post.[Prusa] just released the latest version of the i3. It’s now bigger: 250x210x200mm build volume. The heated bed – [Prusa] was one of the first to experiment with PCB heated beds – is now vastly improved when looking at it through a FLIR. The Mk. 42 heated bed doesn’t have a hot center or cool corners. PEI sheet removes the need for blue painters tape, glass, aqua net, or glue sticks. The printer has self-test capabilities. The mechanics of the printer, especially the Z axis, are improved. [Prusa] will be selling this as a kit for ~19000 Czech Crowns or $699 USD, but he’s RepRap to the core. Buy a spool and start printing your next printer.
Walk on almost any beach or look on the side of most roads and you’ll see the bottles, bags, and cast-off scraps of a polymeric alphabet soup – HDPE, PET, ABS, PP, PS. Municipal recycling programs might help, but what would really solve the problem would be decentralized recycling, and these open-source plastics recycling machines might just jump-start that effort.
We looked at [Precious Plastic] two years back, and their open-source plans for small-scale plastic recycling machines have come a long way since then. They currently include a shredder, a compression molder, an injection molder, and a filament extruder. The plans specify some parts that need to be custom fabricated, like the shredder’s laser-cut stainless steel teeth, but most can be harvested from a scrapyard. As you can see from the videos after the break, metal and electrical fabrication skills are assumed, but the builds are well within the reach of most hackers. Plans for more machines are in the works, and there’s plenty of room to expand and improve upon the designs.
We think [Precious Plastic] is onto something here. Maybe a lot of small recyclers is a better approach than huge municipal efforts, which don’t seem to be doing much to help. Decentralized recycling can create markets that large-scale manufacturing can’t be bothered to tap, especially in the developing world. After all, we’ve already seen a plastic recycling factory built from recycled parts making cool stuff in Brazil.