MRRF: Flexible 3D Printing

The concession stand at the Midwest Rep Rap Festival did not disappoint when it came to the expected fare: hot dogs, walking tacos, and bananas for scale. But the yummiest things there could not be bought—the Nutella prints coming off the Ultimaker² at the structur3D booth.

3D printed gasket
Flexible gasket printed in silicone atop a rigid 3D printed engine block.

Hey, what? Yes, an Ultimaker² that can print in Nutella, icing sugar, silicone, latex, wood filler, conductive ink, polyurethane, peanut butter, and a growing list to which you should contribute. This is possible because of their Discov3ry Universal Paste Extruder add-on, which is compatible with most filament printers, especially those that use a RAMPs or Arduino control board.

A large syringe containing the substance of your choice is loaded business end up in the Discov3ry. It gets pushed through tubing that runs to the print head and out through one of many commonly available polypropylene or stainless steel tips. The structur3D team has found that printing on waxed paper works best for the materials they’ve proven out. Each syringe holds 60cc of stuff, and the Discov3ry comes with three of them. They are currently available for pre-order, with a shipping forecast of early summer.

Mustachioed Rover Simultaneously Manly, Adorable

[Rick], an Adafruit learning system contributor, is excited by the implications of STEM’s reach into K-12 education. He was inspired to design Red Rover, a low-cost robot that can be easily replicated by anyone with access to a 3-D printer.

This adorable autonomous rover is based on the adafruit Trinket microcontroller, but will also rove under the power of an Arduino micro. It really is quite simple—the Trinket drives two continuous rotation micro servos and pretty much any flavor of rangefinder you like. [Rick] tested it with Parallax PING))), Maxbotix, and Grove sensors, and they all worked just fine.

What’s truly awesome about Red Rover are the track treads. [Rick] initially experimented with flexible filament. While he had good results, it was not a cost-effective solution. What you see in the picture and the short video after the break are actually rubber bracelets from Oriental Trading.

The plastic part count comes in at seven, all of which can be printed together at once. [Rick]’s gallery includes both small and large chassis and three different servo mounts. The Red Rover guide builds on other adafruit guides for Trinket general use, servo modification, and Trinket-specific servo control.

Update: Added [Rick]’s demo video after the break!

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